Abstract: A improved projector lamp with an internal reflector may be made by forming the reflector from pure aluminum, or an aluminum alloy not including amounts of vaporizable materials. Anodized aluminum is not used. A pure aluminum reflector is mechanically polished and chemically etched to attain a high level of reflectivity. The quality of the surface finish is retained by enclosing the reflector in an oxygen free lamp. The high purity aluminum acts as a getter for oxygen, and other detrimental contaminants, thereby tending to extend the lamp life and maintain lamp output. Since aluminum is lighter weight than the previous reflector materials, the lamps do not suffer as much breakage during manufacture and shipping.

Abstract: A double jacket arc lamp is disclosed. A double jacket arc lamp may be formed with an electric lamp capsule having an inner light transmissive envelope with electrical leads extending from the inner envelope through a first seal, and a second light transmissive envelope sealed to the inner envelope at a second seal to substantially surround the electric lamp capsule and form an enclosed volume between a portion of the exterior of the inner envelope and the interior of the outer envelope, and leaving the leads unenclosed by the outer envelope. The lamp leads then pass through only one seal, and have no portions exposed in the intermediate insulating volume. The intermediate volume of the double jacket arc lamp may include a fill gas including a noninert component. In particular, the fill gas may include oxygen which is thought to have useful gettering and glass preservation attributes. The use of oxygen in the fill gas allows the lamp to operate at a higher temperature, and therefore more efficiently.

Abstract: A double jacket arc lamp is disclosed. A double jacket arc lamp may be formed with an electric lamp capsule having an inner light transmissive envelope with electrical lead extending from the inner envelope through a first seal, and a second light transmissive envelope sealed to the inner envelope at a second seal to substantially surround the electric lamp capsule and form an enclosed volume between a portion of the exterior of the inner envelope and the interior of the outer envelope, and leaving the leads unenclosed by the outer envelope. The lamp leads then pass through only one seal, and have no portions exposed in the intermediate insulating volume. The inner capsule is then aligned once, while still being for the most part protected by a double envelope.

Abstract: A shadow box carton having smooth continuous connections extending from a window display, and cleanly hinged front facing shadow box edges is described. The shadow box carton includes specially hinged front facing corners that result in a better looking carton that is also stronger and more durable.

Abstract: An improved projector lamp with an internal reflector may be made by forming the reflector from pure aluminum, or an aluminum alloy not including amounts of vaporizable materials. Anodized aluminum is not used. A pure aluminum reflector is mechanically polished and chemically etched to attain a high level of reflectivity. The quality of the surface finish is retained by enclosing the reflector in an oxygen free lamp. The high purity aluminum acts as a getter for oxygen, and other detrimental contaminants, thereby tending to extend the lamp life and maintain lamp output. Since aluminum is lighter weight than the previous reflector materials, the lamps do not suffer as much breakage during manufacture and shipping.

Abstract: A lamp including a fill gas with a mercury component may be safely dosed with mercury by including at least one mercury capsule in the envelope for subsequent opening by radiant means to dose the closed envelope with mercury. A spring coil or similar means may be used for supporting the capsule in a tubular envelope at a position independent of and separated from the press-seal area. The support means generally comprises a compression positioning member, preferably in the form of a coil spring, having the capsule or capsules secured thereto and further having an uncompressed state prior to insertion in the envelope and a compressed state upon insertion in the envelope for retention of the compression positioning member and as a result, the mercury capsule, in a substantially fixed position in the envelope. Once the capsule is in position, the lamp may be safely closed, and the capsule opened by inductive, or other radiant heating.

Abstract: A fail safe feature for long life reduced voltage lamps including diodes id disclosed. As known, a low wattage lamp may designed for longer life by using a lower root mean square design voltage. The root means square voltage of the alternating source current may be lowered by including a rectifying element, and a fuse may be included in series with the lamp to safely interrupt the circuit. By further including a one-way shunt oriented oppositely to the rectifier, in parallel with the lamp, and intermediate the rectifier and fuse, on failure of rectifier, unrectified current blows the fuse. If the rectifying diode fails, substantially all of the current is shunted to the fuse during the failed half of the current cycle, thereby blowing the fuse, and safely failing the lamp.

Abstract: A paperboard container for an electric lamp which is in the form of a parallelepiped having an end platform recessed inwardly from an end of the container side walls. The platform is triangular and has a quadrilateral panel which projects axially into the container enclosure which is pushed to one side by a container lamp and acts as a positioner and shock absorber for the lamp. The container is formed from a unitary blank of single ply paperboard material which has a plurality of cutouts and fold lines to provide the various panels of which the container is comprised.

Abstract: A arc discharge headlamp system is disclosed. An arc discharge headlamp system may be formed with a lamp housing including an enclosed reflector, a double ended arc discharge lamp having a two leads at offset ends, enclosed in the reflector. A first lamp support for the front end of the lamp is coupled to the lamp housing, and a first lead connection for the lamp is coupled through a high potential conductor embedded in the lamp housing. The high potential conductor embedded in the lamp housing extends subsurface to a ballast cavity formed in the lamp housing and enclosing a ballast. The ballast is potted in the cavity to protect it. A second lamp lead extends through a second lamp support to the rear of the lamp housing to be connected to the ballast. The lamp capsule, high potential leads, and ballast are all securely enclosed as a single unit with potential leakage between elements, and with the outside prevented.

Abstract: A double filamented lamp with one filament being a back up for the other filament may be formed with two internal capsules enclosed in a single exterior sheath. Each filament is securely positioned away from, and protected from the activity of the other filament. By securely coupling one capsule to the sheath, and the second capsule to the lamp base, both capsules are accurately positioned, and do not vibrate in the exterior sheath.

Abstract: A process of manufacture and an article produced by the process in the form of a lead glass substrate. The substrate is discretely marked during the manufacturing process by directing a flame upon it that is deficient in oxygen to provide a darkened or black marking in the glass surface. The invention is especially useful for marking electric lamps.

Abstract: A sleeve carton having flare lip panels is disclosed. A sleeve carton may be formed with flaring lip panels on the inner edge of the sleeve entrance. The lip panels bulge into the entrance, but are easily compressed. The inner edge of the lip panels catches on flat packaged items being withdrawn from the sleeve. The flaring lip panels then act as a latch for inserted flat or similar flat packages loaded in the sleeve.

Abstract: A high reflectance light guide may be inexpensively made by rolling a thin transparent plastic film to form a tube. The tube is formed with multiple layers of the plastic material, and air entrained between the layers of plastic. When the plastic material and the separating layers of air have thicknesses that are approximately equal, there is a high degree of reflectance at the plastic and air interface. Light can then be directed along the interior of the tube with little light loss. Light may then be efficiently distributed over an extended distance with little material cost.

Abstract: A lamp with an internal reflector is disclosed. The reflector includes an extension captured in the inner surface of the envelope to security position, and maintain the reflector position, without having extraneous support, bridge, or other internal fixtures to secure the reflector. The invention described reduces the need for support mechanisms, and allows the further reduction of lamp sizes for lamps having internal reflectors.

Abstract: An arc discharge lamp resistant to surface path arcing may be formed by press sealing a dielectric barrier between the electrode roots. By properly manipulating the press seal, a barrier of the dielectric envelope material may be positioned between the electrode roots. The barrier lengthens the discharge path between the electrode roots, and thereby resists surface arc discharge. The lamp seal is then protected from surface discharge heating, and light generation properly occurs between the electrode tips.

Abstract: A motor vehicle headlight module includes a lens and reflector assembly and a capsule-connector assembly. The reflector comprises an elongated neck portion forming a substantially rectangular chamber opening into the lens and reflector assembly and extending rearwardly therefrom, the rear of the chamber terminating in a groove of defined width extending around the periphery of the chamber. The capsule-connector assembly is provided with a forwardly projecting lighting capsule and a flange having a forwardly facing tongue of less thickness than the groove width and aligned for mating engagement in the groove. A plurality of spaced ribs are disposed on the outer surface of the rectangular chamber to contact the capsule-connector flange at their rearward ends. At least two of the rib ends are tacked to the capsule-connector flange to maintain the lighting capsule in proper location during the setting of an adhesive material disposed in the reflector groove.

Abstract: A method of constructing a filament support member from a single-piece preformed refractory metal wire having at least one loop protrusion formed in the wire and positioned between the ends of the wire. A section of glass tubing is positioned over and supported by the loop protrusion with a head portion of the loop extending beyond the section of tubing. Heat is applied to melt the section of tubing to form an insulating bead at the base of said loop protrusion. The head portion of the loop protrusion is then trimmed to interrupt electrical continuity in the wire and thus electrically isolate the respective ends of the wire.

Abstract: An improved lamp construction and associated method of manufacture of a lamp that includes a sealed capsule with lead-in wires and a ceramic base. A pair of sleeves each defining a lamp contact pin at one end thereof are swaged at the other end thereof to the lead-in wires to secure the sleeves thereto. The ceramic base has a bottom wall with a pair of holes therein for receiving respective sleeves with the contact pin ends thereof depending from the base bottom wall and with the swaged ends thereof defining a limiting wall for positioning of the sleeves in proper relation relative to the ceramic base. The cement is disposed in the ceramic base and cured to secure the sleeves and lead-in wires in the ceramic base.