Abstract: A method of producing a fully stabilized extra low carbon porcelain enameling steel having excellent formability and fish scaling resistance as well as superior enamel adherence. The method includes hot rolling a slab to strip, the slab having a composition consisting essentially of in weight percent: 0.005 max. C, 0.35 max. Mn, 0.015 max. P, 0.015 max. S, 0.015 max. Si, 0.025 to 0.055 Al, 0.006 to 0.015 N, 0.03 to 0.06 Ti, 0.02 to 0.05 Cb, up to 0.03 Sb, the balance Fe and inevitable impurities. The hot rolled strip is cold rolled at least 65% and box annealed until a cold spot temperature within the range of 610 to 705 degrees C. is reached. The invention includes the product made according to the process.

Abstract: A method is provided for machining threads on cylindrical parts, particularly oil country tubular goods, by mounting four thread-cutting chasers in a die head of a thread cutting machine. The thread chasers are each of unique profile, which enables the cutting of threads to close tolerance and decreases metal burrs on the first and last threads cut on the part by reducing the total tool cutting forces imposed on the part and said threading machine.

Abstract: A roller screen is provided with an assembly for adjusting the spacing between the rolls simultaneously. The assembly includes an elongated bar is provided adjacent one end of the rolls and has a plurality of wedges slidably mounted thereon. Bearing support plates slidably mounted in a frame have v-shape wedge portions slidably engaging adjacent side surfaces of the wedges on said bar. In a preferred embodiment a plurality of computer assisted hydraulic cams selectively move the bar upwardly and downwardly to adjust engagement of the wedges and the spacing between the rolls. Preferably a spacing adjustment assembly is provided at both of the opposite ends of the rolls in the roller screen.

Abstract: A ladle preheating system and method in which heat input rate to the ladle is calculated and monitored throughout the preheating period, calculating the moving average slope representing change over time of the rate of change of heat input, correcting the moving average slope for unavoidable variations in the measurements of the heat input rate, calculating the change of the moving average slope over time (the approximate second derivative), and signaling to an operator the readiness of the ladle based upon this second derivative's falling below a preset criteria indicating a fully preheated ladle.

Abstract: A method is provided for extending the life of a refractory lining of a blast furnace hearth. The refractory hearth has temperature probes embedded in the floor and walls thereof. The method includes periodically measuring temperatures indicated by the probes and determining the campaign maximum and current average temperature readings to locate two solidification isotherm representing the wear line of the refractory and the inner surface of the protective metal layer. The thickness of the protective layer is determined from the distance between the solidification isotherms representing the refractory wear line and the inner surface of the metal skull. From this determination sufficient thickness of the protective layer is maintained during actual operation of the furnace.

Abstract: A method of determining the conditions of heat transfer at the interface of the refractory and a metal shell of the furnace by calculating the interface temperature from thermoprobes in the refractory and then from a thermoprobe in the metal shell and the temperature of cooling water applied to the shell, and comparing these interface temperatures to determine whether a gap has formed between the refractory and shell and whether cooling of the shell is sufficient.

Abstract: A method is provided for on-line monitoring of the wear of a refractory lining of a blast furnace and for extending the life of said lining. The method includes determining the wear line of the lining from signals of temperature probes embedded at spaced locations across the thickness of the refractory using a one dimensional heat transfer model to locate a first approximation of a solidification isotherm of hot metal in the furnace, using the one dimensional heat transfer approximation as an initial boundary in a moving boundary calculation of a two dimensional heat transfer model and iterating the two dimensional model to find a final location of the isotherm by minimizing the difference between the measured and predicted temperatures of the thermoprobes.

Abstract: A sliding gate valve comprising a chamber (22), a stationary mounted plate (2) and a sliding plate (1) that is movable in relation to said stationary plate, and sliding plate being supported within a slide frame (20) that is movable in relation to the chamber (22), and of spring elements (10) which press the sliding plate against the stationary plate (2). The slide frame (20) has a shape in the form of a trough, of which the upper longitudinal edges (17) protrude laterally outwardly and form slide surfaces (18) that correspond to the slide surfaces (19) of the chamber during operation.

Abstract: A method is provided for reducing the size and area coverage of surface carbides formed during the box annealing of steel strip. In one aspect the method includes providing a casting consisting essentially of, by weight percent, 0.08% max. carbon, 1.0% max. manganese, 0.06% max. aluminum, up to 0.1% max. chromium, up to 0.1% max. titanium, up to 0.1% max. niobium and up to 0.1% max. vanadium. The casting is hot rolled to strip and then cold rolled. After cold rolling the strip is box annealed at a temperature above the A.sub.1 temperature. The strip is cooled from the A.sub.1 temperature such that the rate of cooling is at least 30.degree. C./hour through the range of from about 727.degree. C. to about 700.degree. C. In another aspect the invention includes casting a steel of the aforementioned composition wherein the vanadium is at least 0.015%. The invention includes steel products made according to the methods just described.

Abstract: A blast furnace blowpipe is provided having multipe bosses for a plurality of fuel injection lances spaced around the periphery of the blowpipe.

Abstract: A coating composition is disclosed consisting essentially of sodium silicate, magnesium oxide or magnesium hydroxide, titanium oxide and mica. Coatings from this composition are useful as electrically insulating coatings, particularly as applied to electrical steel sheets for magnetic cores, or to other metal products or substrates. The coating may be cured at temperatures within the range of 400.degree. to 500.degree. F. and provides reduced die wear of electrical steel sheet during punching operations. It also is tightly adherent and retains excellent electrical insulating properties after annealing at temperatures within the range of 1350.degree. to 1550.degree. F.

Abstract: Apparatus is provided for obtaining a more accurate measure of friction forces on a continuous caster mold. The apparatus includes a plurality of vertical force indicating devices, each comprising a set of at least two horizontally spaced load cells forming the load bearing connection between the mold and a frame for support of the mold. A member bearing on the load cells in each set is slidably mounted in a track to reduce the effect of lateral forces on the load cells due to imbalance or tilting of the mold while the mold is oscillated during the casting operation.

Abstract: A method of making a composition suitable for application to metal products for anti-scaling purposes or to produce legible markings on said products, said method comprising; providing first and second soluble alkali metal silicate solutions, preferably soluble sodium silicate solutions having silicate ratios of about 2.0 to 2.8 and 3.0 to 3.9, respectively. The two starting solutions are mixed to form a third solution. The cross-linking binder material is added to one of the solutions prior to addition of the other solid materials or to the combined silicate solutions. Finally, the other solids and water as needed are added to provide the above-mentioned composition. Utilizing the two diverse starting solutions provides a final mixture having a lower viscosity than when a single soluble silicate starting solution of equivalent SiO.sub.2 ratio is used.

Abstract: A tundish is provided with a mixing zone below an entry station where a stream of molten metal from a ladle enters the tundish. The mixing zone utilizes the force from the ladle stream to create sufficient turbulence for mixing alloying elements, particularly alloying elements such as lead having density greater than that of the molten metal with the metal in the tundish. The invention also includes a process for uniformly mixing alloying element with molten metal in the tundish. The process is particularly suited to making lead-bearing free machining steels on a continuous caster.

Abstract: A pumping unit has a short base frame and interchangeable crank arms, while retaining a relatively low net peak torque requirement obtained through a slower upstroke and a faster downstroke.

Abstract: Improvements are provided in a continuous caster mold for preventing undesired variation in the angular alignment of the narrow mold walls during casting. In one aspect, an improvement is provided in a mechanism for adjusting the spacing and angular alignment of the mold wall so as to enhance the rigidity thereof. An elongated rigidly mounted housing is provided with a slidable member extending through an opening in the housing and connected to the mold wall. A mechanism is provided for adjusting the spacing of the walls by movement of the slidable member back and forth in the housing. A mechanism is provided extending longitudinally through the housing and slidable member for adjusting the angular alignment of the mold wall by tilting the wall about the axis of a first pivotal connection by movement of a second pivotal connection of the wall and said slidable member.

Abstract: A process is provided for sintering iron-bearing particulate materials in which the final sinter contains 3/5.5% MgO, yet has substantially the same strength as a low MgO limestone sinter. At least 20% of the MgO in the final sinter product must come from free MgO-bearing material other than dolomite having a particle size smaller than 3/8 inch, but not more than 20% of it can have a particle size smaller than 1/64 inch. Also, not more than 25% of the MgO in the final product may come from dolomite. The invention includes the relatively higher strength MgO-containing sinter produced.

Abstract: An improvement is provided in continuous caster molds for quick disconnect of a mold wall from its spacing adjustment mechanism. A plate attached to the adjustment mechanism is aligned generally parallel to the mold wall. A pair of connections are provided adjacent upper and lower ends of the mold walls for connecting the wall to the plate. The lower connection is adapted to make the wall and plate readily separable at the lower connection. The improvement is provided in an upper connection which includes a pair of flange portions of the wall and plate having at least one pair of mateably aligned holes therein. A pin is adapted to fit in the holes of the flange portions and is threadedly engaged in the hole in one of said flange portions. Upon removal of the pin, the wall and adjustment mechanism are made readily separable and one can be lifted free of the other.

Abstract: An improved oil well pumping unit has an arc latch which is remotely actuable so that a workman is not required to climb onto, or be in the immediate vicinity of the arc, in order to move the arc to an inoperative position spaced from the centerline of the well.

Abstract: A load signal representing the load between a mold and an oscillating mechanism is separated into its static offset and dynamic components. The static offset signal is compared with a free-running static offset to obtain a substantially DC signal representing the DC component of mold friction. A DC voltage is generated corresponding to the RMS value of the dynamic load signal component, and a reference voltage corresponding to the RMS value of the dynamic signal component of a free-running load signal is subtracted in order to obtain a substantially DC signal representing the dynamic component of mold friction.