Abstract: An assembly for a cutting tool is disclosed comprising an upper body portion with a slot therethrough, a cutter tool insert disposed within the slot and a tapered pin disposed within a tapered aperture in the cutting tool in non-yielding, frictional engagement with a bottom surface of the insert.

Abstract: An improved method of refining molten metal is disclosed comprising the steps of injecting a mixture of oxygen and an inert gas below the surface of molten metal at a high oxygen to inert gas ratio while utilizing from about 2.5 to 12% of the injected inert gas to shroud the remainder of the injected gaseous mixture. The oxygen to inert gas ratio is progressively decreased as the carbon content in the molten metal decreases and the temperature of the molten metal increases. The improvement of the present invention comprises supplying dry air to the remainder of the injected gaseous mixture in a quantity sufficient for the nitrogen in the dry air to fulfill the inert gas requirements for the remainder of the injected gaseous mixture, and for the oxygen in the dry air to fulfill at least a portion of the oxygen requirements for the injected gaseous mixture.

Abstract: A method of making a metal core for alternating current applications by powder metallurgy is disclosed. Ferro-magnetic powder is pressed into a cross section of the core, with the thickness of the cross section approaching that below which the green density is no longer uniform throughout the volume of the part. Additional cross sections are pressed to meet the overall core thickness requirement when the sections are subsequently stacked. The sections are stacked in non contacting relationship and sintered. The sections are separated by an air gap or magnetic insulating medium.

Abstract: A process for producing electromagnetic silicon steel having a cube-on-edge orientation. The process includes the steps of: preparing a melt of silicon steel containing from 0.02 to 0.06% carbon, from 0.015 to 0.15% manganese, from 0.0006 to 0.0080% boron, up to 0.0045% nitrogen, from 0.005 to 0.019% sulfur, no more than 0.0065% phosphorus and from 2.5 to 4.0% silicon; casting the steel; hot rolling the steel; welding the steel to another steel member of like chemistry; cold rolling the steel to a thickness no greater than 0.020 inch; decarburizing the steel; applying a refractory oxide coating to the steel; and final texture annealing the steel.

Abstract: Individual charges of silicon steel are passed through a tunnel type furnace provided with charge and discharge vestibules. The annealing takes place in a hydrogen atmosphere and the vestibules are purged with nitrogen and then with hydrogen. The hydrogen used for purging is taken from the hydrogen in the annealing atmosphere and additional new hydrogen is added to the annealing atmosphere at the same time to maintain the pressure constant.

Abstract: A phosphorus-iron powder is disclosed for use in the pressing and sintering of soft magnetic parts. This powder comprises a substantially phosphorous free iron powder blended with a sufficient quantity of ferrophosphorus powder having an average particle size of at least 10 micron and a phosphorus content of from 18 to 30%, to arrive at a phosphorus content for the mixture in a range of from about 0.40 to 1.25%. By pressing the blended mixture to a green density of at least 6.0 grams per cubic centimeter, and sintering the pressed mixture in a nonoxidizing atmosphere at a temperature of at least 1900.degree.F., the part linear shrinkage during sintering is less than 2%.

Abstract: A draw or ironing die assembly includes a housing having a minimum modulus of elasticity of 50,000,000 p.s.i. and an axial hole therethrough. A die wear ring of greater elastic modulus and greater hardness is shrunk fit into the axial hole. Tungsten carbide is a suitable material for each part.

Abstract: A method for electroplating a selective area of a part is disclosed comprising the steps of rotating a disc having an absorbent upper surface, maintaining electrolytic solution on the absorbent upper surface of the disc. While such disc is charged anodically and the part is charged cathodically, the part is passed across a chord of the circle within which the disc rotates with the selective area of the part in contact with the electrolytic solution on the rotating disc.

Abstract: The susceptibility of a material to heating by exposure to microwave energy which material has slight or no such susceptibility is improved by mixing it in granular form with a microave reactive agent also in granular form which is capable of substantially responding to microwave energy. An article made from this mixture can be directly heated with microwave energy.

Abstract: A method is provided for treating the weld area of a welded ferritic stainless steel article to increase the resistance to intergranular corrosion. This method comprises the step of grinding the torch side surface of the welded article at a substantially uniform depth along the length of the weld after the material has solidified in the weld area, with the cross sectional dimension of the grind extending beyond the weld-base metal interface on both sides of the weld area. In accordance with this method, the depth of grind is uniformly controlled within the range of from at least 0.0005 inch as measured at the weld-base metal interface to less than 10% of the unground article thickness.

Abstract: An improved process for dispersing alumina trihydrate in a polyester resin is disclosed wherein the improvement comprises lowering the viscosity of the polyester-trihydrate dispersion by dehydrating the alumina trihydrate to a reduction in the initial loss on ignition in a range of from 0.2 to 5.0 percent prior to adding the trihydrate to the polyester resin.

Abstract: An improved method of producing carbon monoxide in a plasma arc reactor is disclosed, wherein carbon dioxide is delivered to an arc to form a plasma into which solid carbon is delivered. The products are quenched and filtered to yield carbon monoxide. High yields of carbon monoxide of high purity and high efficiencies of electrical-to-chemical conversion thus may be achieved.

Abstract: An improved process for dispersing inorganic fillers, such as alumina trihydrate, in a polyester resin is disclosed wherein the improvement comprises significantly lowering the viscosity of the polyester-filler dispersion by coating the filler with 0.05 to 1.0 percent, based on the weight of the filler, of a polar phosphate ester surfactant containing acid groups and polar ether groups, prior to adding the filler to the polyester resin.

Abstract: A wire-feeding mechanism comprises a rotatably mounted pulley formed on its edge with a continuous circumferential groove and plural rollers arranged to hold an endless flexible belt against a segment of the edge of the pulley. The belt thus is adapted to hold the wire in the groove as one roller is driven.

Abstract: Magnetic particles and compacts formed therefrom for use as magnetic cores formed of a blend of iron particles and particles of sendust, with the particles containing a coating of an electrical insulator thereon. The particles are compacted and annealed in the practice of this invention to form magnetic cores.

Abstract: Gases are removed from particles, such as ferrochrome, by providing a container having an open top and a vertical wall having closely spaced opening therein so constructed that the particles will not plug or pass therethrough. Preferably a central vertical tubular member is provided in the container with similar holes. The particles are placed in the container between its wall and the vertical member and heated in a furnace to a temperature at which the gases will evolve. The gases may be removed by having the furnace under vacuum or by the atmosphere in the furnace.

Abstract: Individual charges of silicon steel are passed through a tunnel type furnace provided with charge and discharge vestibules. The annealing takes place in a hydrogen atmosphere and the vestibules are purged with nitrogen and then with hydrogen. The hydrogen used for purging is taken from the hydrogen in the annealing atmosphere and additional new hydrogen is added to the annealing atmosphere at the same time to maintain the pressure constant.

Abstract: A method of continuously casting metal ingots is provided comprising the steps of introducing molten metal into an open-ended mold, applying a liquid cooling medium to the mold to effectuate at least partial solidication of the molten metal in the mold and advancing an ingot from the mold, with the ingot having the peripheral portion, at least, solidifed while applying liquid cooling medium to the exterior surface of the emerging ingot. The improvement of the present invention comprises retarding the cooling effect of the liquid cooling medium by mixing a gas with the medium to be applied to the ingot surface prior to application of the medium to the ingot surface, whereupon the gas forms a layer of gaseous insulation between the medium and the ingot surface upon application of the medium to the ingot surface.

Abstract: Coils of strip to be annealed are placed in a furnace with their eye vertical and are heated to the annealing temperature by heating elements on the furnace above and below the level of the coils. An improved convector coil support includes a single metal plate having a central opening and grooves in one side extending from the central opening to the outer periphery when used to support a bottom coil and two such plates fastened together with their grooves facing each other when the convector is used to support a coil on top of a coil.

Abstract: A copper-nickel alloy is remelted to form high quality ingots or slabs which are capable of undergoing hot-working in the "as cast" form by electroslag remelting the alloy under a flux composition prepared by fusing a mixture consisting essentially of from about 35% to about 75% barium fluoride and from about 25% to about 65% calcium fluoride, by weight.