Patents Represented by Attorney, Agent or Law Firm William Simons
  • Patent number: 8221671
    Abstract: A solid imaging apparatus is provided that includes a replaceable cartridge containing a source of build material and an extendable and retractable flexible transport film for transporting the build material layer-by-layer from the cartridge to the surface of a build in an image plane. An operator using the device needs merely to remove a spent cartridge and replace it with a fresh cartridge to continue solid imaging virtually uninterrupted. The apparatus also includes the capability of withdrawing and inserting an imager without the operator having to perform a separate alignment step. A brush attached to the transport film and forming part of the cartridge provides for intra-layer removal of excess uncured build material. If desired, the apparatus can produce a fully reacted build. A high intensity UV source cures the build between layers. An injection molded build pad is designed to hold a build in an inverted position for improving the build.
    Type: Grant
    Filed: September 17, 2007
    Date of Patent: July 17, 2012
    Assignee: 3D Systems, Inc.
    Inventors: Charles W. Hull, Jouni Partanen, Charles R. Sperry, Suzanne M. Scott, Dennis F. McNamara, Jr.
  • Patent number: 8105066
    Abstract: A solid imaging apparatus is provided that includes a replaceable cartridge containing a source of build material and an extendable and retractable flexible transport film for transporting the build material layer-by-layer from the cartridge to the surface of a build in an image plane. An operator using the device needs merely to remove a spent cartridge and replace it with a fresh cartridge to continue solid imaging virtually uninterrupted. The apparatus also includes the capability of withdrawing and inserting an imager without the operator having to perform a separate alignment step. A brush attached to the transport film and forming part of the cartridge provides for intra-layer removal of excess uncured build material. If desired, the apparatus can produce a fully reacted build. A high intensity UV source cures the build between layers. An injection molded build pad is designed to hold a build in an inverted position for improving the build.
    Type: Grant
    Filed: September 17, 2007
    Date of Patent: January 31, 2012
    Assignee: 3D Systems, Inc.
    Inventors: Charles R. Sperry, Dennis F. McNamara, Jr., Suzanne M. Scott, Jason A. Rittenhour, Charles W Hull, Mehdi Mojdeh
  • Patent number: 8003039
    Abstract: A solid imaging apparatus is provided that includes a replaceable cartridge containing a source of build material and an extendable and retractable flexible transport film for transporting the build material layer-by-layer from the cartridge to the surface of a build in an image plane. An operator using the device needs merely to remove a spent cartridge and replace it with a fresh cartridge to continue solid imaging virtually uninterrupted. The apparatus also includes the capability of withdrawing and inserting an imager without the operator having to perform a separate alignment step. A brush attached to the transport film and forming part of the cartridge provides for intra-layer removal of excess uncured build material. If desired, the apparatus can produce a fully reacted build. A high intensity UV source cures the build between layers. An injection molded build pad is designed to hold a build in an inverted position for improving the build.
    Type: Grant
    Filed: September 17, 2007
    Date of Patent: August 23, 2011
    Assignee: 3D Systems, Inc.
    Inventors: Charles R. Sperry, Dennis F. McNamara, Jr., Suzanne M. Scott, Charles W. Hull, Mehdi Mojdeh
  • Patent number: 7931460
    Abstract: A disposable liquid build material feed cartridge for use in a solid imaging apparatus and a method of dispensing build material for use in such an apparatus with a radiation transparent build material carrier. The disposable liquid build material feed cartridge recovers unused liquid material from the radiation transparent build material carrier and recycles it through a filter into a supply reservoir for reuse. A dispersing roller is employed to express any entrapping air bubbles in the solidifiable liquid build material that is dispensed onto the radiation transparent build material carrier prior to its being imaged.
    Type: Grant
    Filed: May 3, 2006
    Date of Patent: April 26, 2011
    Assignee: 3D Systems, Inc.
    Inventors: Suzanne M. Scott, Charles R. Sperry, Dennis F. McNamara
  • Patent number: 7906061
    Abstract: A solid imaging apparatus and method employing build material transfer means effective to transfer solidifiable liquid build material from a first side of a radiation transparent build material carrier to a receiving substrate without entrapping air bubbles in layers of transferred solidifiable liquid build material and to cleanly separate the solidified build material from the radiation transparent build material carrier as each layer is formed during the layerwise building of a three-dimensional object. An expandable membrane forming an arcuate dome and a reciprocatible flexible film are employed to effect transfer of the solidifiable liquid build material.
    Type: Grant
    Filed: March 15, 2006
    Date of Patent: March 15, 2011
    Assignee: 3D Systems, Inc.
    Inventors: Jouni P. Partanen, Raymond M. Soliz, Dennis F. McNamara, Jr., Charles R. Sperry, Charles W. Hull
  • Patent number: 7771183
    Abstract: Solid imaging apparatus and methods for use are disclosed that reduce the amount of uncured solid imaging build material remaining on a completed build object following the completion of the solid imaging build process. The amount of uncured build material is reduced through the use of either an uncoating web that removes excess build material from the build object during the course of the building process or an ink jet source of build material that uses only as much build material as is necessary for the fabrication of the build part. Also disclosed is an imager assembly for use with such a solid imaging apparatus that incorporates two or more individual imagers in an array and accounts for variations in the intensity and alignment of adjacent imagers. The apparatus can be modified for semi-continuous operation and for integrating into a manufacturing operation, if desired.
    Type: Grant
    Filed: September 17, 2007
    Date of Patent: August 10, 2010
    Assignee: 3D Systems, Inc.
    Inventors: Charles W. Hull, Jouni Partanen, Ray Soliz, William J. Pappas
  • Patent number: 7706910
    Abstract: Solid imaging apparatus and methods for use are disclosed that reduce the amount of uncured solid imaging build material remaining on a completed build object following the completion of the solid imaging build process. The amount of uncured build material is reduced through the use of either an uncoating web that removes excess build material from the build object during the course of the building process or an ink jet source of build material that uses only as much build material as is necessary for the fabrication of the build part. Also disclosed is an imager assembly for use with such a solid imaging apparatus that incorporates two or more individual imagers in an array and accounts for variations in the intensity and alignment of adjacent imagers. The apparatus can be modified for semi-continuous operation and for integrating into a manufacturing operation, if desired.
    Type: Grant
    Filed: September 17, 2007
    Date of Patent: April 27, 2010
    Assignee: 3D Systems, Inc.
    Inventors: Charles W. Hull, Jouni Partanen
  • Patent number: 7614866
    Abstract: A solid imaging apparatus is provided that includes a replaceable cartridge containing a source of build material and an extendable and retractable flexible transport film for transporting the build material layer-by-layer from the cartridge to the surface of a build in an image plane. An operator using the device needs merely to remove a spent cartridge and replace it with a fresh cartridge to continue solid imaging virtually uninterrupted. The apparatus also includes the capability of withdrawing and inserting an imager without the operator having to perform a separate alignment step. A brush attached to the transport film and forming part of the cartridge provides for intra-layer removal of excess uncured build material. If desired, the apparatus can produce a fully reacted build. A high intensity UV source cures the build between layers. An injection molded build pad is designed to hold a build in an inverted position for improving the build.
    Type: Grant
    Filed: September 17, 2007
    Date of Patent: November 10, 2009
    Assignee: 3D Systems, Inc.
    Inventors: Charles R. Sperry, Dennis F. McNamara, Jr., Suzanne M. Scott, Charles W. Hull, Jouni Partanen, Mehdi Mojdeh, William J. Pappas, Richard O. Gregory, II
  • Patent number: 7467939
    Abstract: A solid imaging apparatus and method employing a radiation transparent build material carrier and a build material dispensing system that accurately controls the thickness of the transferred layer of solidifiable liquid build material to the radiation transparent build material carrier to achieve high resolution imaging in three-dimensional objects built using an electro-optical radiation source.
    Type: Grant
    Filed: May 3, 2006
    Date of Patent: December 23, 2008
    Assignee: 3D Systems, Inc.
    Inventors: Charles R. Sperry, Dennis F. McNamara, Suzanne M. Scott
  • Patent number: 7464733
    Abstract: A method and apparatus for pneumatic powder transfer from a powder supply container to applications such as laser sintering systems. The method and apparatus use both constant and cyclic flows of a pressurized gas to fluidize and convey powders without the need for any tilting unloading stands, vibration or other mechanical working of the powder.
    Type: Grant
    Filed: October 10, 2007
    Date of Patent: December 16, 2008
    Assignee: 3D Systems, Inc.
    Inventor: Brian D. Cox
  • Patent number: 7402273
    Abstract: A flash curing system for solid freeform fabrication which generates a plurality of radiation emitting pulses that forms a planar flash. The planar flash initiates curing of a curable material dispensed by a solid freeform fabrication apparatus. The radiation emitting pulses have a high peak power value that releases a sufficient quantity of free radicals from the photoinitiator to initiate curing and overcome the problem of oxygen inhibition. Substantially less power is consumed and less heat generated by the flash curing system compared to conventional continuous emission curing systems.
    Type: Grant
    Filed: May 19, 2005
    Date of Patent: July 22, 2008
    Assignee: 3D Systems, Inc.
    Inventor: Michael Thomas Sherwood
  • Patent number: 7399796
    Abstract: A jettable non-curable support material composition useful for three-dimensional ink jet printing comprising at least one fatty alcohol and at least one abietic rosin ester alcohol, wherein the support material has a melting point between about 50° C. to about 65° C. and a freezing point between about 45° C. to about 55° C.
    Type: Grant
    Filed: June 17, 2004
    Date of Patent: July 15, 2008
    Assignee: 3D Systems, Inc.
    Inventors: Pingyong Xu, Stephen A. Ruatta, Kris Alan Schmidt, Vu A. Doan
  • Patent number: 6841589
    Abstract: A UV curable composition useful for three-dimensional inkjet printing comprising (i) at least one UV curable urethane (meth)acrylate resin; (ii) at least one wax; (iii) at least one (meth)acrylate diluent; (iv) at least one photoinitiator; and (v) at least one polymerization inhibitor; wherein the amount of wax (ii) is sufficient to phase change the UV curable composition after jetting.
    Type: Grant
    Filed: October 3, 2001
    Date of Patent: January 11, 2005
    Assignee: 3D Systems, Inc.
    Inventors: Kris Alan Schmidt, Vu A. Doan, Pingyong Xu, John S. Stockwell, Susan Kay Holden
  • Patent number: 6833231
    Abstract: A liquid radiation-curable composition that comprises (A) at least one polymerizing organic substance; (B) at least one free-radical polymerizing organic substance; (C) at least one cationic polymerization initiator; (D) at least one free-radical polymerization initiator; (E) at least one hydroxyl-functional compound; and (F) at least one epoxy interpenetrating polymer compound;
    Type: Grant
    Filed: July 31, 2002
    Date of Patent: December 21, 2004
    Assignee: 3D Systems, Inc.
    Inventors: Khalil M. Moussa, Jiaching Liu
  • Patent number: 6824952
    Abstract: A composition useful as a lift-off resist comprising at least one solvent, at least one polydimethylglutarimide (PMGI) resin and at least one selected deep-UV absorbing molecule of Formula I, where X is an aromatic or aliphatic bridging group, and Ar and Ar′ are aryl groups wherein at least one Ar or Ar′ contains one or more hydroxyl or carboxylic acid groups
    Type: Grant
    Filed: September 13, 2001
    Date of Patent: November 30, 2004
    Assignee: MicroChem Corp.
    Inventors: David W. Minsek, Daniel J. Nawrocki
  • Patent number: 6805873
    Abstract: The use of a dihydrochalcone-rich polyphenolic fraction in the cosmetic treatment of mammals in order to limit the weight, to improve the aesthetic appearance of the body, and to treat certain non-pathological forms of obesity. The use of a dietary or nutraceutical composition based on this phenolic fraction. A composition based on this polyphenolic fraction for use as a medicinal product in the prevention of diabetes.
    Type: Grant
    Filed: April 4, 2002
    Date of Patent: October 19, 2004
    Assignee: Diana Ingredients S.A.
    Inventors: David Gaudout, Denis Megard, Frédéric Lejard
  • Patent number: 6779521
    Abstract: A combination mouthpiece for inhalation therapy devices, having a body (1) defining an aerosol duct (2) through which, in use, a stream of air carrying an aerosolized drug is supplied to a patient during inspiration, an inlet hole (4) through the body for receiving in a releasable and secure manner an oxygen tube adapter (5), characterised by at least one partition (6) within the body (1) defining at least one oxygen duct (3), the oxygen duct being in a form such that it extends generally parallel with the aerosol duct (2) and has a flow cross-section sized in order to guide a suitably large oxygen stream from the oxygen tube adapter (5) through the inlet hole (4) to the patient.
    Type: Grant
    Filed: July 23, 2002
    Date of Patent: August 24, 2004
    Assignee: Medic-Aid Limited
    Inventors: Thomas Schmehl, Tobias Gessler, Werner Seeger
  • Patent number: D575313
    Type: Grant
    Filed: January 17, 2007
    Date of Patent: August 19, 2008
    Assignee: 3D Systems, Inc.
    Inventors: Charles W. Hull, Charles R. Sperry, Suzanne M. Scott, Dennis F. McNamara, Jr., Jason Rittenhour
  • Patent number: D587808
    Type: Grant
    Filed: January 17, 2007
    Date of Patent: March 3, 2009
    Assignee: 3D Systems, Inc
    Inventors: Charles R. Sperry, Suzanne M. Scott, Dennis F. McNamara, Jr., Jason Rittenhour
  • Patent number: D588701
    Type: Grant
    Filed: January 17, 2007
    Date of Patent: March 17, 2009
    Assignee: 3D Systems, Inc.
    Inventors: Charles R. Sperry, Suzanne M. Scott, Dennis F. McNamara, Jr., Jason Rittenhour