Abstract: In one aspect, support materials operable for use in 3D printing systems are described herein. In some embodiments, a support material comprises a wax component comprising at least one ethoxylated fatty alcohol and a viscosity modifying agent, wherein the support material is water dispersible. In some embodiments, the wax component comprises a mixture of at least one fatty alcohol and at least one ethoxylated fatty alcohol.

Abstract: A conformable hand brace includes a support surface for supporting palm portion of a patient's hand and an adjustable mechanism that allows the cross section of the brace to be adjusted. The brace can be adjusted to provide a close fit as the geometry of the hand changes. The inventive system allows the conformable hand brace to be designed automatically by a computer based upon anatomical measurements.

Abstract: In one aspect, methods of post-processing an object made by additive manufacturing are described herein. In some embodiments, a method of post-processing an object described herein comprises providing the object in a microwave absorptive state and exposing the object in the absorptive state to a field of microwave radiation. In some cases, providing an object in a microwave absorptive state comprises heating the object, including by non-microwave heating. Moreover, in some embodiments, the object is exposed to a uniform or substantially uniform field of microwave radiation in a microwave cavity. In addition, in some instances, exposing an object to a field of microwave radiation in a manner described herein comprises increasing the density of the object and/or reducing the volume of the object, including in an isotropic or substantially isotropic manner.

Abstract: A computer provides a graphical user interface that allows designers to design string instruments. The dimensions and shape of the string instrument design can be altered using controls. The wind instrument design can be stored in a database and transmitted to a 3 dimensional printer which can fabricate the string instrument.

Abstract: There is provided a support structure for use with 3D printing of objects from computer-aided designs. The support structures include fine points that contact the down-facing surfaces of the 3D object being printed in order to adequately support the 3D object while also being adapted for easy removal after the 3D print process is complete. The fine points are possible by controlling the operation of the dispenser to provide a precise amount of material in a precise location. The dispenser jumps from a first fine point to a second fine point by retracting the print material after the first fine point is printed and then moving the dispenser vertically relative to the first fine point before the dispenser is moved horizontally to the second fine point.

Abstract: In one aspect, inks for use with a 3D printer are described herein. In some embodiments, an ink comprises a polymerizable material and a reactive wax comprising a saturated alkyl moiety bonded to an ethyleneically unsaturated moiety through a urethane, urea, ester, or carbonate ester linkage, wherein the ink is free or substantially free of non-reactive wax.

Abstract: A composition and method of infiltrating an article of manufacture prepared by a laser sintering process is disclosed. The infiltration process maintains the dimensions and flexibility of the article, increases the strength of the article, and improves the physical and esthetic properties of the article.

Abstract: A solid imaging apparatus and method employing levels of exposure varied with gray scale or time or both of digitally light projected image of a cross-section of a three-dimensional object on a solidifiable photopolymer build material. The gray scale levels of exposure of projected pixels permits the polymerization boundaries in projected boundary pixels to be controlled to achieve preserved image features in a three-dimensional object and smooth out rough or uneven edges that would otherwise occur using digital light projectors that are limited by the number of pixels in an image projected over the size of the image. Software is used to control intensity parameters applied to pixels to be illuminated in the image projected in the cross-section being exposed in the image plane.

Abstract: In one aspect, build materials operable for use in 3D printing systems are described herein. In some embodiments, a build material comprises an oligomeric curable material, a reactive component that is solid at 25° C., and at least one diluent, wherein the reactive component comprises at least one chemical moiety that is polymerizable with a chemical moiety contained in the oligomeric curable material and/or the at least one diluent.

Abstract: A three dimensional object creation system that prints objects layer by layer, the system including a plurality of printheads, the system printing at least part of each of multiple layers simultaneously, wherein the printheads are configured to enable printing of at least two different materials in at least one layer.

Abstract: A materials system and methods are provided to enable the formation of articles by 3D printing. In some embodiments, a materials system includes a substantially dry particulate material that includes an insoluble filler, a soluble filler, and a transition metal catalyst. The materials system further comprises a fluid binder including a (meth)acrylate monomer, an allyl ether functional monomer and/or oligomer, and a free-radical photoinitiator.

Abstract: The present disclosure provides a system and method for the development and manipulation of three-dimensional voxel-based models. The method includes accessing, by a processor of a computing device, a subdivision surfacing geometry (SubD) model and converting a portion of features of the SubD model to a voxel model. The method includes accessing a texture for application to the voxel model and combining the texture and the voxel model to create a textured voxel model. The method includes determining displacement maps determined based in part on a difference between a surface portion of the voxel model and a surface portion of the SubD model and applying the displacement maps to the surface portion of the SubD model to determine a second SubD model where the second SubD model is configured for manipulation while preserving a visual aesthetic and a geometric placement of the added texture.

Abstract: Powder compositions and articles and methods of forming articles from powder compositions are provided. The powder compositions include at least one polymer powder and an amount of reinforcing particles having an aspect ratio of preferably at least about 5:1. In a preferred embodiment, the powder composition is capable of being formed, via a laser sintering process, into a three-dimensional article that exhibits one or more desirable mechanical properties in an elevated temperature environment.

Abstract: There are provided techniques for direct printing material into parts made by additive manufacturing, such as parts made by laser sintering. The direct printed material may be a metal, elastomer, ceramic, or any other material. Further, the direct printed material is typically different than the laser sintering material. Other aspects of the invention include using direct printed materials in the laser sintered parts to improve part strength, provide multi-materials, selectively provide electrical conductivity, and/or provide other desirable features to the parts.

Abstract: A crutch includes a grip and a forearm support that are coupled to an elongated member that extends from the forearm support to the ground. The inner surface of the forearm support can correspond to a digital representation of a forearm of the patient and the outer surface of the hand grip can correspond to a digital representation of a palmar surface of the patient's hand in at least a partially closed position.

Abstract: There is provided solid imaging methods and apparatus for making three-dimensional objects from solid imaging material. A tray with a film bottom is provided to hold solid imaging material that is selectively cured into cross-sections of the three-dimensional object being built. A coater bar is moved back and forth over the film to remove any uncured solid imaging material from a previous layer and to apply a new layer of solid imaging material. A sensor is provided to measure the amount of resin in the tray to determine the appropriate amount of solid imaging material to be added, from a cartridge, for the next layer. A shuttle, which covers the tray when the exterior door to the solid imaging apparatus is opened for setting up a build or removing a three-dimensional object, can also be used to move the coater bar and to selectively open one or more valves on the cartridge to dispense the desired amount of solid imaging material.

Abstract: The invention provides systems and methods for using a “haptic camera” within a virtual environment and for using graphical data from the haptic camera to produce touch feedback. The haptic camera obtains graphical data pertaining to virtual objects within the vicinity and along the trajectory of a user-controlled haptic interface device. The graphical data from the camera is interpreted haptically, thereby allowing touch feedback corresponding to the virtual environment to be provided to the user.

Abstract: A multi-function force reflecting haptic interface including various sub-assemblies is disclosed. The sub-assemblies include multiple function user interfaces, a user interface docking station for setting the interface to a home position, temperature monitoring and control systems, and various kinematic cable drive systems.

Abstract: Systems and methods are provided for resolving seams in computer graphics when a two-dimensional image is applied to a three-dimensional structure. The method can include providing a two-dimensional image in a UV space, identifying at least one sub-image on the two-dimensional image, defining a seam connectivity for the two-dimensional image in the UV space, and remapping the location of an object on the two-dimensional image when the location of the object is within at least one seam boundary of the seam map.

Abstract: A custom brace and method for fabricating the custom brace includes marking a body with reference points and/or other indicators. Multiple images of the body from multiple angles are then obtained. The images are used to determine the contours of the body and the other markings are located and used to design the custom brace. Fenestrations can be added to the brace design. The custom brace can be fabricated with the fenestrations as a single piece structure or in multiple pieces that are assembled to complete the custom device.