Abstract: A robotic containerization and palletizing system having a multiple-fingered end effector. In one embodiment, the system carries out a method of loading a tray in a container where the method includes creating a cell with a plurality of bays; assigning each bay a location; moving trays through the cell along a path; grasping a tray off the path with a robot positioned above the path; moving the robot, with the grasped tray, to the location of one bay; and instructing the robot to release the tray at the location of the one bay.

Abstract: A robotic containerization and palletizing system having a multiple-fingered end effector. The system includes a frame that defines one or more cells. Each cell has one gantry-type robot, which is mounted in a set of tracks on top of the frame. The robot is movable along two axes and has an arm to which the end effector is mounted. The end effector is designed to grasp trays, tubs, and similar items from a conveyor system running through the cell and load them in a cart or on a pallet. The items are gripped by two sets of fingers. One set of fingers may be mounted to a first plate and another set of fingers may be mounted to a carriage that moves in a horizontal direction, either toward or away from the first set of fingers. Each finger has a main shaft and a bent tip. The shafts are rotatable such that the tips can be moved underneath or out from under a load, depending upon whether a pick-up or drop-off operation is being performed.

Abstract: A robotic containerization and palletizing system having a multiple-fingered end effector. The system includes a frame that defines one or more cells. Each cell has one gantry-type robot, which is mounted in a set of tracks on top of the frame. The robot is movable along two axes and has an arm to which the end effector is mounted. The end effector is designed to grasp trays, tubs, and similar items from a conveyor system running through the cell and load them in a cart or on a pallet. The items are gripped by two sets of fingers. One set of fingers may be mounted to a first plate and another set of fingers may be mounted to a carriage that moves in a horizontal direction, either toward or away from the first set of fingers. Each finger has a main shaft and a bent tip. The shafts are rotatable such that the tips can be moved underneath or out from under a load, depending upon whether a pick-up or drop-off operation is being performed.

Abstract: The present invention relates to a compliant end effector for securing an implement or tool such as a spindle to an arm of an industrial robot. The end effector has an internal passageway that extends completely through the end effector for receiving the spindle. The end effector includes a mounting assembly, a gripping assembly, a compliant assembly and a biasing assembly. The mounting assembly has a mounting bracket that rigidly secures the end effector to the robotic arm. The gripping assembly has a support bracket that rigidly secures the spindle to the end effector. The compliant assembly joins the mounting assembly to the gripping assembly, and includes an internal collar with two sets of opposed pivot pins that form first and second pivot axes. The biasing assembly includes a sponge rubber biasing ring with a number of uniformly spaced springs that combine to bias the spindle into a normal biased position.

Abstract: This invention relates to a multi-purpose end effector for a robotic arm that moves a workpiece through an automated, multi-station, manufacturing operation. The end effector is particularly useful in a gear manufacturing operation in which a gear piece is annealed, ground and tested to ensure it meets desired specifications. The relatively lightweight and compact end effector securely grips the workpiece during multi-directional movements, and provides a degree of softness when loading the normally non-rotating workpiece onto a continuously rotating chuck or tool. The end effector is secured to the robotic arm by a cross-member equipped with three different gripping implements. A central gripping device extends from the middle of the cross-member, a loading arm extends from one end of the cross-member, and an unloading arm extends from the other end. Each gripping implement includes pneumatically controlled gripping fingers for holding the gear pieces.

Abstract: An article piercing end effector for an industrial robot. The end effector includes a mounting bracket designed to be coupled to the arm of a robot. Positioned on the bracket is an actuator that is coupled to and controls the movement of a first plate. The first plate is supported by two guide rods coupled to the actuator. The first plate includes a plurality of pairs of opposed forks removably mounted to its underside of the first plate. Positioned below the first plate is a second plate with a plurality of holes generally aligned with the tips of each of the pair of opposed forks. The second plate is fixedly attached to the mounting bracket by standoff rods. When the first plate is moved by the actuator toward the second plate, the forks extending from the first plate travel through the holes in the second plate, which holes are chamfered for easy operation. The tips of the forks thus move towards each other to pierce items of interest, such as baked goods positioned below the second plate.

Abstract: A device for mechanically picking and palletizing rectangular objects of various sizes for attachment to a robotic arm. The device includes a pair of rails having a plurality of longitudinally spaced, elongated L-shaped grips extending there through. The distance between the respective rails can be adjusted to accommodate various width containers. The L-shaped grips are capable of pivotal rotation such that their grip ends rotate under the object for picking and palletizing. A pair of pallet hooks having suction cups attached thereto is also provided on the device.

Abstract: An end effector for handling stacks of plastic cups, dishes, and similar items. The end effector includes a bracket of similar mechanism for coupling the end effector to the end of a robot arm. A gripping assembly is coupled to the bracket. The gripping assembly includes a main plate with a plurality of pairs of spring blades mounted on the bottom of the main plate. Each spring blade has a plurality of teeth and the pairs of spring blades are positioned such that the teeth from each spring blade are interweaved with one another. Two end blades are also mounted on the bottom of the main plate. The spring blades and end blades form a plurality of parallel bays. Each bay is formed by two spring blades or one spring blade and one end blade. When the end effector is coupled to the robot arm and moved down over the stacks of items to be picked up, the spring blades flex allowing the items to pushed into each bay.

Abstract: An end effector for handling stacks of plastic cups, dishes, and similar items. The end effector includes a bracket for coupling the end effector to the end of a robot arm. A main plate or body with a top side, a bottom side, and a plurality of apertures is connected to the bracket and supports the major components of the end effector. The end effector includes at least one bay positioned in the bottom side of the main body. Within each bay is a multiple-piece blade support block that helps guide the blades located within the bay. One or more roller blocks are positioned at predetermined points along the length of the bay, preferably between two pieces of the blade support block. Each roller block has an arcuate track that holds a roller assembly. Each roller assembly has a link which extends through one of the apertures in the main body. Each roller assembly is also coupled to a curved blade. One or more linear actuators are positioned on the top side of the main body.

Abstract: An automated system for performing an operation on a component within a manufacturing workstation is disclosed. The system includes a robot controller having seven axes of motion control. A robotic manipulator is connected to the robot controller and has six axes of motion. The robotic manipulator includes tooling for grasping the component upon which the operation is performed. A fixed location tool is provided for performing the operation, and a servo mechanism is provided for operating the fixed location tool. The servo mechanism is controlled by one of the seven axes of motion control of the robot controller, whereby the robotic manipulator moves the component with respect to the fixed location tool for performing the operation.

Abstract: Apparatus and a method for testing for improper assembly of moving parts features the use of a plurality of vibration sensors placed on predetermined locations of an external surface of a device housing the moving parts. A computing element analyses the sensor outputs to determine whether an assembly error exists, the nature of the error and its location within the device.

Abstract: A dispensing apparatus is disclosed which includes a support assembly for defining at least one dispensing location. A storage container is secured to the support assembly for holding a plurality of stackable objects. These stackable objects may include shims, washers, gaskets and seals. An escapement is operably associated with the support assembly. The escapement is operable for moving between a first position and a second position for transporting at least one of the stackable objects from the storage container to an external access location. The escapement may also be designed to be easily operated by a robot or robot actuated apparatus.

Abstract: A device for mechanically picking and palletizing rectangular objects of various sizes for attachment to a robotic arm. The device includes a pair of rails having a plurality of longitudinally spaced, elongated L-shaped grips extending there through. The distance between the respective rails can be adjusted to accommodate various width containers. The L-shaped grips are capable of pivotal rotation such that their grip ends rotate under the object for picking and palletizing. A pair of pallet hooks having suction cups attached thereto is also provided on the device.

Abstract: A gripper assembly with an integrated heat shield. The integrated heat shield is in the form of a shell having one or more openings through which a gas may flow into and out of in order to create a cooling current flow. Two axially aligned and opposed cylinders, each having a main portion, are individually mounted to the shell and the shell substantially surrounds the main portion of each cylinder. Each cylinder has a piston and each piston has a piston rod. Each piston rod is coupled to a jaw and each jaw is supported by one or more guide rods slidably received in one or more sleeves mounted to the shell. The jaws are positioned substantially parallel to one another and operable to grasp and release objects of interest. Motion of the jaws is synchronized by a synchronization mechanism.

Abstract: A stabilizing fixture particularly suited for use with a robot end effector and holding relatively flexible components while they are cut, trimmed, or otherwise machined by the end effector. The fixture includes a chassis with wheels and a plurality of upwardly projecting posts that support an upper frame. The upper frame defines a platform for supporting, aligning, and stabilizing a flexible workpiece. The frame includes a two L-shaped brackets to support the workpiece and one or more vacuum-powered suction cups for tightly gripping and holding the workpiece against the brackets.

Abstract: A paint spray booth with capability to separately exhaust clean powder paint overspray by a clean overspray upper exhaust system at floor level, and the additional exhaust air and paint overspray passing through a grated floor and conveyor system is exhausted by a lower exhaust system. The upper and lower exhaust systems each include a pair of channels having a first and a second sloping surface with a slot disposed at a lower portion thereof. The slot opens into an exhaust duct which extends longitudinally along the paint spray booth. The upper exhaust channels are disposed beneath a surface of a body to be painted, while the lower exhaust channels are disposed beneath a grated floor and the upper exhaust channels.

Abstract: An end effector for use with a robot and capable of removing cases from a stack of cases and emptying the selected case of substantially flat, folded articles. The end effector includes a main body designed to be coupled to the robot. A case gripper is mounted on the bottom of the main body. A flattened articles gripper is also coupled to the main body and includes a vacuum chamber with two blades. A dunnage gripper is mounted on one of the sides of the main body. In use, the case gripper picks a full case from a pallet of cases and moves that case to an unloading station. There, the end effector is rotated so that the blades of the flattened articles gripper can be inserted into the case. With the blades inserted, vacuum is supplied to the flattened articles gripper to hold the articles against the gripper. Then, the end effector with the articles is moved to a regripping station where the articles are temporarily placed and regripped.

Abstract: The present invention provides a robotic dispensing apparatus comprising a gear pump operably coupled to a rotatable element positioned along the sixth axis of a multi-axis robot such that the gear pump is driven by the multi-axis robot. In one embodiment of the present invention, a sixth axis motor of the multi-axis robot drives the rotatable element and a dispense valve communicates with the gear pump for receiving and dispensing viscous material from the gear pump. Preferably, a flexible coupling interconnects the gear pump and the rotatable element and a manifold and piping system cooperate to deliver the viscous material pumped by the gear pump to the dispense valve.

Abstract: A method and system for multiple pass welding that includes a welding torch mounted on the arm of an industrial robot. The robot has a data processor with a memory and the coordinates of a first path are inputted to the data processor and are stored in the memory. The welding torch is then moved along the first path by the robot to make a first weld of a workpiece (or workpieces). A second weld of the workpiece is made by moving the welding torch along a second path which is offset from the first by a predetermined positional increment. The positional increment is established by positional coordinate increments which are inputted to the data processor by a robot user before or after the first weld has been made. The user may also input a weld torch angle increment to change the angle of the welding torch with respect to the first path. Subsequent welding passes are made by moving the welding torch along additional paths which are also offset from the first path.

Abstract: The present invention provides a rotary union interconnecting a material supply line and a dispense valve. Preferably, the rotary union comprises a rotatable member having a mounting end coupled to a rotating means and a dispense end including a conduit formed therein for dispensing a preselected material. According to the invention, a housing is rotatably supported about the rotatable member such that the rotatable member is rotatable relative to the housing. The housing includes an opening formed therein for communicating with the conduit and a material supply line. Even more preferably, the rotating means comprises a rotatable face plate operably coupled to a sixth axis motor of a multi-axis robot.