Abstract: A housing member includes a main housing body and an intermediate tube provided around the outer periphery of the main housing body. Located in a front portion of the main housing body is an atomizer including an air motor and a rotary atomizing head, while located in a rear portion of the main housing body is a high voltage generator to apply a high voltage to paint through the air motor. A multitude of hollow cavities are uniformly formed in the intermediate tube over the entire outer surface thereof by the use of through holes opened through the intermediate tube. A cover member is fitted on the outer surface of the intermediate tube in contact with the intermediate tube, thereby intensifying electric field strength in outer corner portions of the hollow cavities to prevent deposition of charged paint particles.

Abstract: A common body (15) of a coater unit (14) is mounted on a robot device (13). A common body gripper (33) is fixedly mounted on a fixed plate (32) of an atomizing head changing and washing device (31). At the time of replacing a used atomizing head (19?) and a used paint cartridge (24?) by a washed atomizing head (19) and a replenished paint cartridge (24), respectively, the common body (15) is gripped and located in a predetermined position by the common body gripper (33). When the common body (15) is gripped by the common body gripper (33), the robot device (13) is put in a reduced power mode attenuating driving forces to leave said common body (15) in a freely movable state by application of an external force.

Abstract: A current sensor for detecting a full return current is connected to a high voltage generator. A leakage current detector including current sensors for detecting a leakage current is provided at the surface of the cover of a coating machine, air passages and a paint passage. Based on current detection values obtained by the current sensors, a high voltage control unit controls a power supply voltage control unit and a high voltage to be output from the high voltage generator can be raised or dropped. By employing the current detection values, the high voltage control unit can identify and provide notification of a location where the leakage current is increased and the insulation is deteriorated, and can request an operator to perform maintenance for the pertinent location. Further, upon occurrence of the insulation being deteriorated, the high voltage control unit can stop the high voltage supply.

Abstract: A tank base (12) is formed of a mount block (13) and a feed tube (16), and a first paint passage (17) is provided internally through the feed tube (16). A baggy tank (19) is composed of a support member (20) and a bag member (21) having opposite ends thereof securely fixed to the support member (20) to define a paint chamber (22) therein. A second paint passage (23) is provided in a fore end portion (20A) of the support member (20). A tank accommodating case (25) is provided to accommodate the bag member (21). The baggy tank (19) is set in position within the tank accommodating case (25) with opposite ends of the support member (20) gripped between the mount block (13) of the tank base (12) and the tank accommodating case (25), bringing the paint chamber (22) into communication with the first paint passage (17) through the second paint passage (23).

Abstract: A current sensor for detecting a full return current is connected to a high voltage generator. A leakage current detector including current sensors for detecting a leakage current is provided at the surface of the cover of a coating machine, air passages and a paint passage. Based on current detection values obtained by the current sensors, a high voltage control unit controls a power supply voltage control unit and a high voltage to be output from the high voltage generator can be raised or dropped. By employing the current detection values, the high voltage control unit can identify and provide notification of a location where the leakage current is increased and the insulation is deteriorated, and can request an operator to perform maintenance for the pertinent location. Further, upon occurrence of the insulation being deteriorated, the high voltage control unit can stop the high voltage supply.

Abstract: A panel (9) is conveyed by using a conveyer (3), and the coating surface of the panel (9) is divided into two coating areas (CAa, CAb). Further, the coating areas (CAa, CAb) are coated by reciprocating sprayer units (6, 7) parallel to a conveying direction. At this time, at a boundary between the coating areas (CAa, CAb), the positions of turning paths (Ta0, Tb0) of the reciprocation of a coating machine are shifted sequentially from the front side to the rear side in the conveying direction, so that coating trajectories (Ta, Tb) like a series of steps are formed. Thus, at the boundary between the coating areas (CAa, CAb), the turning paths (Ta0, Tb0) can be spread and located, and the occurrence of color shading can be prevented.

Abstract: A first wash fluid discharging passage having an outlet end thereof opened to an outer peripheral surface is provided on a rotary atomizing head and positioned behind a paint reservoir. A second wash fluid discharging passage having an outlet end thereof opened to the paint reservoir is also provided on the rotary atomizing head positioned around a fore end of a paint tube. Also, a nozzle is provided at a fore outlet end of a wash fluid tube. The nozzle internally defines an annular chamber for pooling a wash fluid. The nozzle includes first and second outlet openings to spurt a wash fluid toward the first and second wash fluid discharging passages. Further, a check valve in the annular chamber of the nozzle prevents a reverse flow of a wash fluid.

Abstract: An atomizer including an air motor and a rotary atomizing head is mounted in a front side of a housing member, outer surfaces of which are covered in a cover member. Further, a high voltage discharge electrode assembly is provided around a front side of the housing member, with an outer periphery of the cover member circumvented by a blade ring of the high voltage discharge electrode assembly. An edge portion in the shape of a thin blade is provided at a projected rear end of the blade ring. Thus, an electric field is concentrated at the edge portion to induce a corona discharge on and around the entire blade ring.

Abstract: A rotation restricting mechanism is provided between a mounting shaft section of a rotational shaft and a mounting tube section of a rotary atomizing head. The rotation restricting mechanism includes a male spline member provided on the outer peripheral side of the mounting shaft section, and a female spline member provided on the inner peripheral side of the mounting tube section. By meshing engagement of the male spline member with the female spline member, the rotation restricting mechanism restricts rotational displacements of the rotary atomizing head relative to the rotational shaft.

Abstract: A quantitation setup mechanism (58) is composed of a piston (62) which is incorporated into a quantitation tank (61) to define therein a metering chamber (63), a quantitation setup portion (65) for presetting a quantity of paint replenishment, and a sensor (66) adapted to detect a displacement of the piston (62) preset by the quantitation setup portion (65). In this instance, paint is replenished into a paint chamber (19) of a cartridge (16) by means of a paint feed mechanism (32). In the course of the paint replenishment, an equivalent amount of an extruding liquid is displaced and discharged from an extruding liquid chamber (20). The displaced extruding liquid is introduced into the metering chamber (63) of the quantitation setup mechanism (58), detecting a quantity of displacement of the extruding liquid by replenished paint by the sensor (66) through the piston (62) to exactly quantitate the paint replenishment.

Abstract: A common body (15) of a coater unit (14) is mounted on a robot device (13). A common body gripper (33) is fixedly mounted on a fixed plate (32) of an atomizing head changing and washing device (31). At the time of replacing a used atomizing head (19?) and a used paint cartridge (24?) by a washed atomizing head (19) and a replenished paint cartridge (24), respectively, the common body (15) is gripped and located in a predetermined position by the common body gripper (33). When the common body (15) is gripped by the common body gripper (33), the robot device (13) is put in a reduced power mode attenuating driving forces to leave said common body (15) in a freely movable state by application of an external force.

Abstract: An atomizer (2) with a rotary atomizing head (4) is mounted on the front side of a housing member (6) in which an air motor (3) is accommodated. A primary external electrode (8) is located around the outer peripheral side of the housing member (6) in such a way as to encircle the housing member (6). A secondary external electrode (10) is located on the front side of the housing member (6), in a position closer to the rotary atomizing head (4) than the primary external electrode (8). A first high voltage (V1) in the form of a direct-current voltage is supplied to the primary external electrode (8) from a first high voltage generator (11). On the other hand, a second high voltage (V2), in the form of a pulsating voltage (V2p) consisting of a series of intermittent pulses in a range lower than the first high voltage (V1), is supplied to the secondary external electrode (10) from a second high voltage generator (12).

Abstract: A housing member includes a main housing body and an intermediate tube provided around the outer periphery of the main housing body. Located in a front portion of the main housing body is an atomizer including an air motor and a rotary atomizing head, while located in a rear portion of the main housing body is a high voltage generator to apply a high voltage to paint through the air motor. A multitude of hollow cavities are uniformly formed in the intermediate tube over the entire outer surface thereof by the use of through holes opened through the intermediate tube. A cover member is fitted on the outer surface of the intermediate tube in contact with the intermediate tube, thereby intensifying electric field strength in outer corner portions of the hollow cavities to prevent deposition of charged paint particles.

Abstract: A rotary atomizing-head type coating machine, wherein a paint passage for flowing a paint to a rotary atomizing-head, a turbine air passage flowing a turbine air to the turbine of an air motor, a discharge air passage for flowing the turbine air after driving the turbine to the outside in the form of a discharge air, and a heat insulating air discharge passage of a heat insulated air passage axially extending while surrounding the discharge air passage and allowing hot heat insulated air to flow therein are formed in the bottom part of a housing body forming a housing. Thus, even if the turbine air expanded in a heat insulated state and reduced in temperature flows in the discharge air passage, the housing can be prevented from being cooled by the discharge air by flowing a heat insulated air with a temperature higher than that of the discharge air in the heat insulated air discharge passage.

Abstract: An air source (11) is connected to an air motor (3) through an electropneumatic converter (12) which is connected to a rotational controller (13). Upon changing settings in a target rotational speed (N0) or paint discharge rate (Q0), in order to supply a necessary air pressure for rotationally driving the air motor (3) in a steady state with new setting conditions, the rotation controller (13) selects a steady value (is) from a rotational data selection processing table, and outputs to the electropneumatic converter (12) the newly selected steady value (is) as an input current value (i). By so doing, the rotational speed of the air motor (3) is quickly controlled toward the changed target rotational speed (N0).

Abstract: Two sprayer units are arranged along a conveyer. A coating surface of a panel conveyed by the conveyer is divided into four coating areas. Then, the sprayer units reciprocate parallel to the conveying direction and coat the individual coating areas. At this time, at the boundaries of the coating areas, the positions of the turning paths for reciprocation of the sprayer units are shifted from the front side to the rear side in the conveying direction and step-like coating trajectories are formed. As a result, the size of the area coated by each of the sprayer units can be expanded.

Abstract: An atomizer including an air motor and a rotary atomizing head, mounted in a front side of a housing member, while a high voltage generator applying a high voltage to paint through the air motor is mounted in a rear side of the housing member. A cover member is fitted on the housing member to cover an outer surface of the housing member. Opposite axial ends of the cover member are fitted on and attached to opposite axial ends of the housing member so as to leave an annular gap space between the cover member and the housing member. The annular gap space keeps almost entire radially confront areas of the cover member and the housing member, preventing high voltage electrostatic charges on the outer surfaces of the cover member from leaking through the housing member.

Abstract: There is provided an air atomizing type coating apparatus which is constituted by a main body (2) having a first feed tube passage hole (6) extended forward from a cartridge mount portion (5), a passage change-over mechanism (11) attached to the front side of the main body (2) to change over positions of a second feed tube passage hole (14) and a second wash fluid passage (15), a spray nozzle (22) attached on the front side of the passage change-over mechanism (11), and a paint cartridge (30) to be set in the cartridge mount portion (5). Upon shifting the passage change-over mechanism (11) to a coating position, the first and second feed tube passage holes (6) and (14) are brought into communication with each other, a coating operation can be performed by inserting a paint cartridge (30).

Abstract: A round outer periphery of a valve mount member (17) is provided at a rear end portion (3D) of a housing (3) of a main coater body (2), main component valves (22) and wash fluid valve (30) of a main component valve assembly (21) are detachably mounted along with hardener valves (35) and wash fluid valve (36) of a hardener valve assembly (34), a trigger valve (40) and a front end washing valve (43) by means of a clamping mechanism (28). Thus, the respective main component valves (22) and hardener valves (35) are located in positions in the proximity of a rotary atomizing head (5) of the main coater body (2), realizing a significant reduction in length of paint supply passages, permitting to carry out a washing operation in an efficient manner. Besides, the respective main component valves (22) and hardener valves (35) can be detachably mounted on the valve mount member (17) easily by screw members (29) of clamping mechanisms (28), permitting to perform replacement jobs efficiently.

Abstract: A cartridge changer (41) is composed of a swing arm (48) with a cartridge gripper (48B) for gripping a paint cartridge (24), and an arcuate moving portion (46) for putting the swing arm (48) in swinging movements in a horizontal plane. The cartridge changer (41) is adapted to pick up a replenished paint cartridge (24) on the mount deck (42) by the cartridge gripper (48B) and transfer the swing arm (48) to a changing position “O” by the arcuate moving portion (46). By the operation, a used paint cartridge (24?) will be replaced by the replenished paint cartridge (24) between the mount deck (42) and a common body (15) which is located in the changing position “O” of the atomizing head changing and washing device (31).