Abstract: This invention is related to suction nozzles having a center protrusion for stabilizing a continuous web for various web property measurements. Suction nozzles blow air out of the nozzle, yet produce a vacuum proximate thereto. Two nozzles are disclosed, a single sided sheet-contact stabilizer and a non-contact sheet stabilizer. An air-bearing may be formed between the end surface of the center protrusion and the moving web.

Abstract: A conservation control system is provided for integration with an cross-direction controller on a sheet making machine. The conservation control system receives inputs from the cross-direction controller and accepts and/or modifies the controller commands to a profiler based on desired performance and conservation trade-offs.

Abstract: A sheet making system that has two or more separated nodes one of which may be a scanner sensing head and the other of which may be a scanner end column. Each node has a wireless system and receives power from a common AC source. Each node receives events data associated with the wireless system. Each wireless system has a circuit that obtains from the common AC power source an associated events data acquisition clock that is the same for all of the wireless systems to time synchronize to each other the associated events data signals at each of the two or more nodes. A central computer may be connected to the two or more nodes. The communication between the computer and each of the two or more nodes can be wireless or by a LAN or other mechanisms.

Abstract: A method and apparatus for generating a comprehensive response model for a sheet forming machine are provided. A finite number of critical points and a response type are used to create a continuous response profile for each actuator zone. The continuous response profile for each actuator zone is discretized into a discrete response profile based on the resolution appropriate for an application. A multi-zone response model for each pair of actuator set and sheet property profile is created from the discretized response profile of the actuator zones in the actuator set. The comprehensive response model for a multivariable sheet-forming machine is created from a collection of multi-zone response models for multiple pairs of actuator sets and sheet property profiles.

Abstract: A steam shower is provided for supplying steam to a web in a paper machine. The steam shower includes a diffuser assembly mounted to the cross-beam for movement in the direction of the longitudinal axis of the cross beam. The cross-beam defines an interior steam header for connection to a source of steam. The diffuser assembly includes a plurality of separated steam compartments. The diffuser assembly may be part of a steam provision assembly that is also mounted to the cross-beam for movement in the direction of the longitudinal axis of the cross beam. In addition to the diffuser assembly, the steam provision assembly includes a second steam header and steam valve modules.

Abstract: Web measurement system monitors properties of a web during manufacture without chopping measuring radiation during web measurement. A single chop is performed at each sheet edge or every nth sheet edge to measure edge temperature and edge thermal radiation for correction for Planckian radiation. Correction factors, including Planckian radiation correction factors, are derived for each point in a web profile. The measuring system also enables derivation of correction factors during operation in a single point and similar machine operating modes.

Abstract: There is described a method and apparatus for tracking the location of web features through a converting process, one application of which can involve tracking paper defects from a paper machine as detected by a camera system, to a winder where the sheet is wound to rolls so that the web defects can be repaired in the winder before making the rolls. The method to track web features is based on pattern identification of inherent sheet variability or defects. The apparatus involves two or more sheet property or defect monitoring web sensors arranged at the same cross directional location at different stages of the converting operation, augmented by tachometers and/or roll diameter sensors. A full automation system for drive control on the winder based on this information is preferably added to make maximum advantage of this information.

Abstract: A sensor is provided that measures web caliper using optical and magnetic measuring devices. The optical measuring devices may employ a confocal chromatic aberration method to accurately determine the distance to the moving web and the magnetic devices may be ferrite core coil and target. Means of stabilizing a moving web are included for improving dynamic measurement accuracy.

Abstract: A sensor is provided that measures web caliper using optical and magnetic measuring devices. The optical measuring devices may employ a confocal chromatic aberration method to accurately determine the distance to the moving web and the magnetic devices may be ferrite core coil and target. Means of stabilizing a moving web are included for improving dynamic measurement accuracy.

Abstract: A method for measuring both caliper and tension of a web such as paper wound into a roll. The method may include a standard caliper sensor whose air supply is selectively modified to allow for both the measurement of caliper and tension of the web. In another embodiment two similar or identical measurement devices are installed in tandem where one device measures tension without pinching the sheet and the other device measures caliper. The sensor may include two sheet guides for providing support for tension measurement or one or both sheet guides can be eliminated by support from machinery rolls.

Abstract: An induction heating system used on web manufacturing processes has one or more workcoils each with an associated power module. The power modules are cooled using water. In one embodiment the power modules and the workcoils are in physical contact with a full width water cooled support beam. In another embodiment the key heat generating elements of the power modules are mounted against a thermally conductive power module frame which is then mounted against the thermally conductive wall of an un-perforated water header.

Abstract: There is described a method and apparatus for applying steam from a steam source to a moving web to thereby improve the smoothness and gloss of the web. A housing has at least one cooling chamber upstream and at least one steam chamber downstream. The cooling air in the cooling chamber is used to cool the web before steam is applied to the web from the steam chamber. This allows a sufficient volume of steam to be delivered to the web to thereby raise its moisture content to a desired level to thus achieve optimized calendering of the web.

Abstract: A steam shower is provided for supplying steam to a web in a paper machine. The steam shower includes a diffuser assembly mounted to the cross-beam for movement in the direction of the longitudinal axis of the cross beam. The cross-beam defines an interior steam header for connection to a source of steam. The diffuser assembly includes a plurality of separated steam compartments. The diffuser assembly may be part of a steam provision assembly that is also mounted to the cross-beam for movement in the direction of the longitudinal axis of the cross beam. In addition to the diffuser assembly, the steam provision assembly includes a second steam header and steam valve modules.

Abstract: A method and system for controlling a scanning system for a paper machine is disclosed. The scanning system includes a first scanner having a first sensor head and a second scanner having a second sensor head and positioned downstream of the first scanner. Proportional integral derivative control maintains the first and second scanners on their corresponding trajectory arrays. The second scanner tracks the same location of the sheet as the first scanner and the first trajectory array is recalculated at each execution cycle.

Abstract: A dual sided sheet surface property sensor has the capability to simultaneously measure both sides of a moving sheet at the same location of the sheet on the top and bottom surfaces of the sheet. The energy directed to each side of the sheet may include UV, visible light, infrared, radio frequency, microwave, broadband, or X-ray. The sensor has a source and associated detector on each side of the moving sheet and each source provides energy at a different modulation frequency and the associated detector is responsive only to that frequency.

Abstract: A conservation control system is provided for integration with an cross-direction controller on a sheet making machine. The conservation control system receives inputs from the cross-direction controller and accepts and/or modifies the controller commands to a profiler based on desired performance and conservation trade-offs.

Abstract: Fast cross direction caliper control recovery time in a sheet making machine during startup of the machine after a sheet break is achieved provided that a preselected time duration measured from the occurrence of the sheet break to the clearing of sheet break has elapsed. One or both of calender stack conditioning and conditioning of a measurement from a sensor for measuring caliper of the sheet, both with feedback CD control suspended, can be selectably performed. These operations can be performed concurrently if the selected time duration for both are identical. A closed loop change in a set of control tuning parameters of a PI controller providing feedback caliper control of actuators associated with the calender stack can be performed after either or both of the other operations are performed.

Abstract: A sheet making system that has two or more separated nodes one of which may be a scanner sensing head and the other of which may be a scanner end column. Each node has a wireless system and receives power from a common AC source. Each node receives events data associated with the wireless system. Each wireless system has a circuit that obtains from the common AC power source an associated events data acquisition clock that is the same for all of the wireless systems to time synchronize to each other the associated events data signals at each of the two or more nodes. A central computer may be connected to the two or more nodes. The communication between the computer and each of the two or more nodes can be wireless or by a LAN or other mechanisms.

Abstract: This invention is related to suction nozzles having a center protrusion for stabilizing a continuous web for various web property measurements. Suction nozzles blow air out of the nozzle, yet produce a vacuum proximate thereto. Two nozzles are disclosed, a single sided sheet-contact stabilizer and a non-contact sheet stabilizer. An air-bearing may be formed between the end surface of the center protrusion and the moving web.

Abstract: A sensor is provided that measures web caliper using optical and magnetic measuring devices. The optical measuring devices may employ a confocal chromatic aberration method to accurately determine the distance to the moving web and the magnetic devices may be ferrite core coil and target. Means of stabilizing a moving web are included for improving dynamic measurement accuracy.