Abstract: A parent bore cylinder block of an internal combustion, opposed-piston engine includes cooling passages that are formed using a 3-D printed casting core. The casting core can include portions that are ceramic. The parent bore cylinder block can include multiple cylinders, each cylinder with cooling passages and turbulence inducing features in those cooling passages, particularly surrounding the central portions of the cylinders.

Abstract: A method for finishing at least one port within a cylinder of a two-stroke engine, comprising tracing a curvature of an existing port hole for the at least one port using a force sensing tool, wherein forming an engine block for a two-stroke engine, comprising: casting the engine block, wherein the cast engine block includes at least one intake port and at least one exhaust port; rough machining a cylinder of the engine block, wherein at least one of the at least one intake port and the at least one exhaust port is positioned along a wall of the cylinder and both of the at least one intake port and the at least one exhaust port are fluidly coupled to the cylinder; and finishing an edge of at least one of the at least one intake port and the at least one exhaust port to provide a smooth surface.

Abstract: Fluid sprayers for powertrains are disclosed along with methods of manufacturing the fluid sprayers. The fluid sprayers include a unitary body forming a fluid passage therein extending from an inlet at a first end of the body to a nozzle at or near a second end of the body opposite the first end. The fluid sprayers include a mounting portion formed at the first end of the body opposite the second end for connection with a fluid system of the powertrain.

Abstract: In an opposed-piston engine which includes a catalytic aftertreatment device in its exhaust system an exhaust gas condition indicating a catalyst temperature of the aftertreatment device is monitored. When the catalyst temperature is near or below a light-off temperature, a catalyst light-off procedure is executed to elevate the temperature of the catalyst.

Abstract: An internal combustion engine with an engine block with at least one cylinder cavity housing a cylinder liner. The cylinder liner includes at least one aperture in a wall of the cylinder liner that is aligned with one of an intake port or an exhaust port in the engine block.

Abstract: An opposed-piston engine is configured to use hydrogen fuel. The opposed-piston engine has at least one cylinder and a pair of pistons disposed for opposed motion in a bore of the cylinder. Hydrogen fuel is directly side-injected into the cylinder in a compression stroke of the opposed-piston engine, mixed with charge air in the cylinder, and auto-ignited in a combustion chamber formed in the cylinder between the pistons during the compression stroke. A method of operating the hydrogen opposed-piston engine includes switching between a first ignition mode using an externally-generated ignition impulse to ignite the mixture of hydrogen fuel and charge air, and a second ignition mode using compression to ignite the mixture.

Abstract: A piston is configured to be used in a cylinder bore of an opposed-piston. The piston includes a biaxial bearing. The biaxial bearing includes a biaxial wrist pin with a diameter configured to be less than half the diameter of the cylinder bore.

Abstract: An internal combustion engine with an engine block with at least one cylinder cavity housing a cylinder liner. The cylinder liner includes at least one aperture in a wall of the cylinder liner that is aligned with one of an intake port or an exhaust port in the engine block.

Abstract: A hybrid drive system has two sources of driving power: a non-combustion drive system to provide mechanical torque and rotation to a driveshaft, and an opposed-piston, internal combustion engine configured to provide energy for the non-combustion drive system.

Abstract: Pistons and piston assemblies for an internal combustion engine is provided. The piston assembly includes a piston coupled to a connecting rod with a piston pin. The piston pin includes a non-circular outer cross-sectional shape.

Abstract: A method of operating a two-stroke cycle, opposed-piston engine comprising a pumping device coupled to pump air to cylinders of the engine through a charge air cooler and an aftertreatment system of thermally-activated devices coupled to receive exhaust from the cylinders by which a thermal state of the exhaust sufficient to sustain thermal activation of one or more of the aftertreatment system devices may be maintained during a deceleration or motoring condition of operation by reducing the mass airflow to the engine.

Abstract: An opposed-piston engine is configured to use hydrogen fuel. The opposed-piston engine has at least one cylinder and a pair of pistons disposed for opposed motion in a bore of the cylinder. Hydrogen fuel is directly side-injected into the cylinder in a compression stroke of the opposed-piston engine, mixed with charge air in the cylinder, and auto-ignited in a combustion chamber formed in the cylinder between the pistons during the compression stroke. A method of operating the hydrogen opposed-piston engine includes switching between a first ignition mode using an externally-generated ignition impulse to ignite the mixture of hydrogen fuel and charge air, and a second ignition mode using compression to ignite the mixture.

Abstract: In an opposed-piston engine which includes a catalytic aftertreatment device in its exhaust system an exhaust gas condition indicating a catalyst temperature of the aftertreatment device is monitored. When the catalyst temperature is near or below a light-off temperature, a catalyst light-off procedure is executed to elevate the temperature of the catalyst.

Abstract: A two-stroke cycle uniflow-scavenged opposed-piston engine is configured to use hydrogen fuel. The opposed-piston engine has at least one cylinder and a pair of pistons disposed for opposed motion in a bore of the cylinder. Hydrogen fuel is injected into the cylinder early in a compression stroke of the opposed-piston engine, and is ignited in a combustion chamber formed between the pistons late in the compression stroke.

Abstract: In an opposed-piston engine which includes a catalytic aftertreatment device in its exhaust system an exhaust gas condition indicating a catalyst temperature of the aftertreatment device is monitored. When the catalyst temperature is near or below a light-off temperature, a catalyst light-off procedure is executed to elevate the temperature of the catalyst.

Abstract: A piston for an internal combustion opposed-piston engine includes a crown part, a skirt part, and an outer part. The crown part includes a first ring belt region for supporting compression rings and an end surface shaped to form a combustion chamber with an end surface of an opposing piston. The skirt part includes a sidewall and a wristpin bore with a first opening and a second opening formed in the sidewall. The outer part includes a second ring belt region for supporting oil control rings. The crown part is joined to an upper end of the sidewall with one or more welding seams. The outer part is joined to a lower end of the sidewall with a welding seam.

Abstract: In an opposed-piston engine, a piston has a top land. The piston top land has a non-cylindrical shape which affords more clearance with a piston bore to thrust and anti-thrust sides than to front-facing and rear facing sides.

Abstract: An opposed-piston engine is configured to use hydrogen fuel. The opposed-piston engine has at least one cylinder and a pair of pistons disposed for opposed motion in a bore of the cylinder. Hydrogen fuel is directly side-injected into the cylinder in a compression stroke of the opposed-piston engine, mixed with charge air in the cylinder, and auto-ignited in a combustion chamber formed in the cylinder between the pistons during the compression stroke. A method of operating the hydrogen opposed-piston engine includes switching between a first ignition mode using an externally-generated ignition impulse to ignite the mixture of hydrogen fuel and charge air, and a second ignition mode using compression to ignite the mixture.

Abstract: A hybrid drive system has two sources of driving power: a non-combustion drive system to provide mechanical torque and rotation to a driveshaft, and an opposed-piston, internal combustion engine configured to provide energy for the non-combustion drive system.

Abstract: A connecting rod assembly has a connecting rod with a large end and a small end, a piston wrist pin, and fasteners to connect the connecting rod to the piston wrist pin and optionally one or more shims in between the connecting rod and piston wrist pin. A notch on the wrist pin allows for the seating of a flat surface on the small end of the connecting rod in the connecting rod assembly. Side walls on both the notch and the small end of the connecting rod limit twist. The connecting rod assembly allows for the adjustment of piston location in a cylinder while limiting connecting rod twist.