Abstract: A quiet-running, multi-layer gear assembly includes a stiff center member sandwiched between a pair of outer members. At least one of the outer members is compliant; preferably, both are. The stiff center member has an outer peripheral surface with gear teeth. Each of the outer members has an outer peripheral surface with gear teeth disposed in a respective directed axial thrust pattern. The center and outer members are joined on a central hub with their outer peripheral surfaces aligned so as to form a gear assembly.

Abstract: A ported cylinder for an opposed-piston engine has a bore to support movements of a pair of opposed pistons and longitudinally-spaced intake and exhaust ports that are controlled by movements of oppositely-disposed pistons in the bore. The bore includes a central portion where combustion occurs and respective end portions. Each end portion extends from an inner edge of a port to the nearest open end of the cylinder. In the central portion the bore has a standard diameter throughout. The bore has a second, larger diameter in each end portion. When the cylinder liner is cold, the bore diameter transitions continuously in size, from the standard diameter to the larger diameter, in an area running from the central portion to an inner edge of a port. From the inner edge, the bore is of the larger diameter throughout the end portion.

Abstract: A combustion chamber for an opposed-piston engine includes a squish zone defined between circumferential peripheral areas of opposing end surfaces of the pistons, a cavity defined by one or more bowls in the end surfaces, and at least one injection port that extends radially through the squish zone into the cavity. The cavity has a cross-sectional shape that imposes a tumbling motion on air flowing from the squish zone into the cavity.

Abstract: In a two-stroke opposed-piston engine, a ported cylinder with a pair of opposed pistons is equipped with an engine brake including an engine braking valve that can be opened to release air from the cylinder as the pistons cycle between BDC and TDC positions.

Abstract: In an air handling system of a uniflow-scavenged, two-stroke cycle opposed-piston engine, repeatable trapped mass and composition are achieved by determining provision of air handling setpoints that control operation of the engine's air handling system components. In some aspects, these setpoints govern operations of the air handling system by actively controlling the intake manifold pressure (IMP), EGR flow, and exhaust channel backpressure.

Abstract: A trapped burned gas fraction is controlled in a two-stroke cycle opposed-piston engine with uniflow scavenging by adjusting an external EGR setpoint in real time. The adjusted setpoint is used to control EGR flow in the engine's air handling system.

Abstract: An engine placement configuration for a heavy-duty truck includes a chassis having two spaced-apart frame rails running in a longitudinal direction of the chassis, between front and rear ends, and a front wheel assembly with an axle attached to the frame rails. An opposed-piston engine is supported on the frame rails and positioned between the front end and the axle. The opposed-piston engine includes a cylinder assembly with a longitudinal axis disposed between the frame rails and oriented vertically with respect to the longitudinal direction. Alternatively, the opposed-piston engine includes a row of cylinders disposed between the rails and running in the longitudinal direction.

Abstract: A cylinder for an opposed-piston engine is equipped with a cylinder bore that provides solid lubrication of bore/piston surface interfaces in top ring reversal zones of the cylinder bore.

Abstract: A combustion chamber for an opposed-piston engine includes a squish zone defined between circumferential peripheral areas of opposing end surfaces of the pistons, a cavity defined by one or more bowls in the end surfaces, and at least one injection port that extends radially through the squish zone into the cavity. The cavity has a cross-sectional shape that imposes a tumbling motion on air flowing from the squish zone into the cavity. Opposing spray patterns of fuel are injected into the combustion chamber. In some aspects, the opposing spray patterns are injected along a major axis of the combustion chamber.

Abstract: A rocking journal bearing for a two-stroke cycle engine includes a bearing sleeve having a bearing surface with a plurality of axially-spaced, eccentrically-disposed surface segments and a rocking journal having a plurality of axially-spaced, eccentrically-disposed journal segments. The rocking journal is retained for rocking oscillation on the bearing surface. Space for receiving oil is provided in the rocking journal and oil delivery outlets acting through the journal segments deliver received oil to the bearing surfaces.

Abstract: A piston rolling thrust bearing construction is constituted of a pair of bearing plates with opposing faces disposed in a spaced alignment with a rolling ball assembly positioned between the opposing faces to support relative movement between the bearing plates. The piston rolling thrust bearing is mounted to the open end of the skirt of a piston disposed in a cylinder to compensate for non-axial motion relative to the cylinder axis due to the articulating motions of connecting elements or any structural misalignments within an engine drive train assembly.

Abstract: A combustion chamber for an opposed-piston engine includes a squish zone defined between circumferential peripheral areas of opposing end surfaces of the pistons, a cavity defined by one or more bowls in the end surfaces, and at least one injection port that extends radially through the squish zone into the cavity. The cavity has a cross-sectional shape that imposes a tumbling motion on air flowing from the squish zone into the cavity.

Abstract: A port for a cylinder of a two-stroke cycle engine includes at least one generally circumferential array of port openings. Port openings have a shape that reduces ring clipping during engine operation. The port opening shape is defined at a bore surface by opposing top and bottom edges joined by side edges. Each of the top and bottom edges is characterized by rounded corner transitions to the side edges, a rounded peak, and inclined ramp portions extending from the rounded corner transitions to the rounded peak.

Abstract: In a two-stroke opposed-piston engine, a ported cylinder with a pair of opposed pistons is equipped with a decompression port including a valve and a passage with an opening through the cylinder wall that is located between the cylinder's intake and exhaust ports. The decompression port enables release of compressed air from the cylinder after the intake and exhaust ports are closed. The valve is opened to permit compressed air to be released from the cylinder through the passage, and closed to retain compressed air in the cylinder. Engine braking is supported by release of compressed air through the decompression port into an exhaust channel when the pistons are at or near top dead center positions as the cycle transitions from the intake/compression stroke to the power/exhaust stroke. Compression release from the cylinder after intake and exhaust port closure can also support other engine operations.

Abstract: An opposed-piston engine includes pistons, each piston having an annular cavity in the piston's sidewall and positioned between its crown and ring grooves to block transfer of heat from the crown to the piston body.

Abstract: An opposed-piston engine includes a ported cylinder and a pair of pistons disposed to reciprocate in the bore of the cylinder. A combustion chamber is defined by opposing shaped piston end surfaces as the pistons approach respective top dead center (TDC) locations in the bore. At the end of scavenging, the shaped end surfaces of the pistons interact with swirl to produce turbulence in the charge air motion in the combustion chamber; the additional bulk motions include tumble. Fuel is injected into the turbulent charge air motion along a major axis, of the combustion chamber.

Abstract: A two-stroke, opposed-piston engine with one or more ported cylinders and uniflow scavenging includes an exhaust gas recirculation (EGR) construction that provides a portion of the exhaust gasses produced by the engine for mixture with charge air to control the production of NOx during combustion.

Abstract: Integrated, multi-cylinder opposed engine constructions include a unitary support structure to which cylinder liners are removeably mounted and sealed and on which crankshafts are rotatably supported. The engine constructions include a cooled piston with a resiliently deformable joint connecting crown and skirt and a cooled cylinder liner with wipers to manage lubricant in the cylindrical interstice between the cylinder bore and the piston skirts.

Abstract: A combustion chamber construction for opposed-piston engines includes an elongated, bilaterally symmetrical shape referenced to a major axis and a pair of injection ports located on the major axis when the pistons are near respective top center positions. The combustion chamber is defined between a bowl in the end surface of a first piston of a pair of pistons and mirrored ridges protruding from the end surface of a second piston of the pair. Each ridge includes a central portion that curves toward a periphery of the end surface of the second piston and which transitions to flanking portions that curve away from the periphery. The ridge configuration imparts a substantially spherical configuration to a central portion of the combustion chamber where swirling motion of charge air is conserved.

Abstract: A two-stroke, opposed-piston engine with one or more ported cylinders and uniflow scavenging includes an exhaust gas recirculation (EGR) construction that provides a portion of the exhaust gasses produced by the engine for mixture with charge air to control the production of NOx during combustion.