Abstract: Improved compositions are disclosed which are useful in providing a conductive layer of coating on a surface to provide protection against harmful electrostatic discharges. Also disclosed are compositions useful in absorbing and dissipating mechanical and electromagnetic energy and preventing electrostatic build-up, these compositions also provide electromagnetic compatibility. The compositions contain elemental carbon and a polymeric matrix or binder. The improvement comprises employing a unique ground calcined, coal-based coke which approaches graphite in terms of its performance as a conductive additive or pigment but which does not possess the disadvantages associated with the use of graphite.The unique coke employed in the compositions and methods of the present invention has a level of graphitic structure which approaches that of a true graphite. This level of graphitization can be most easily recognized by utilizing x-ray powder diffraction. More specifically, when the value of E.sub.

Abstract: Disclosed are improved compositions useful in providing a conductive layer or coating on or within a conductor. The compositions contain elemental carbon and a polymeric matrix or binder. The improvement comprises employing a unique ground calcined, coal-based coke which approaches graphite in terms of its performance as a conductive additive or pigment but does not possess the disadvantages associated with the use of graphite.The unique coke employed in the compositions and methods of the present invention has a significant level of graphitic structure. This level of graphitization can be most easily recognized by utilizing x-ray powder diffraction. More specifically, when the value of E.sub.c or the inverse peak width (using the 002 peak) is measured for this material using Mo K.alpha. radiation (.lambda.=0.71 .ANG.), the value is in the range of about 27 to about 80, and preferably about 28 to about 75.

Abstract: Improved compositions are disclosed which are useful in providing a conductive layer of coating on a surface to provide protection against harmful electrostatic discharges. Also disclosed are compositions useful in absorbing and dissipating mechanical and electromagnetic energy and preventing electrostatic build-up; these compositions also provide electromagnetic compatability. The compositions contain elemental carbon and a polymeric matrix or binder. The improvement comprises employing a unique ground calcined, coal-based coke which approaches graphite in terms of its performance as a conductive additive or pigment but which does not possess the disadvantages associated with the use of graphite.The unique coke employed in the compositions and methods of the present invention has a level of graphitic structure which approaches that of a true graphite. This level of graphitization can be most easily recognized by utilizing x-ray powder diffraction. More specifically, when the value of E.sub.

Abstract: Disclosed are improved compositions useful in providing a conductive layer or coating on or within a substrate. The compositions contain elemental carbon and a polymeric matrix or binder. The improvement comprises employing a unique ground calcined, coal-based coke which approaches graphite in terms of its performance as a conductive additive or pigment but does not possess the disadvantages associated with the use of graphite.The unique coke employed in the compositions and methods of the present invention has a significant level of graphitic structure. This level of graphitization can be most easily recognized by utilizing x-ray powder diffraction. More specifically, when the value of E.sub.c, or the inverse peak width (of the 002 peak), is measured for this material using Mo K.alpha. radiation (.lambda.=0.71 .ANG.), the value is in the range of about 27 to about 80, and preferably about 28 to about 75.

Abstract: A new water-base lubricant composition has been discovered which is uniquely suitable for elevated temperature metal forming operations. The water-base lubricant invention herein generally comprises, about 1% to about 40% by weight of a polycarboxylic acid salt reaction product, such as trimellitic acid and an alkali metal or an alkali earth metal hydroxide, such that the pH of the composition is about 6.5 to about 10; about 0.1% to about 12% by weight of a water dispersible thickening agent; and the balance water. The water-base lubricant may also include extreme pressure additives, performance enhancers, and biocidal agents. Also disclosed is a process for using the above-described water-base lubricant composition.

Abstract: An improved automatic immersion coating apparatus is disclosed herein which is particularly well suited for use in applying a coating to substantially all the exposed surfaces of a workpiece without incurring any potentially damaging or wearing of the surfaces thereof. The coating apparatus is designed to allow individual workpieces to free fall into a reservoir containing a supply of the coating solution and includes a catch basket, actuation of which is carefully timed so as to enable the time during which the workpiece is immersed in the coating solution to be minimized. Additionally, apparatus is also provided whereby the coating solution is continuously recirculated and the concentration level thereof carefully monitored. This monitoring system operates to actuate metering valves whereby the solution components may be automatically replenished thus enabling the optimum concentration level to be closely maintained.

Abstract: A spray orifice particularly adapted for discharging a mixture of an atomized release agent entrained within a gas stream for coating a surface of a forming die. The orifice includes a body section having an internal cavity terminating in a ball-shaped cavity portion adjacent its outlet end. The outside surface of the body adjacent the outlet end has a shape complementary with the inside surface to provide a relatively uniform wall thickness. A laterally extending slot is cut into the end and has a maximum width at its center and tapers to a minimum width at its lateral ends. Such configuration reduces the likelihood of finely atomized liquids dispersed in the pressurized gas stream from recombining to form larger size droplets. The included angle of discharge from the slot is adjustable through a rotatable adjustment cap having diametrically opposite cam surfaces which selectively cover side portions of the slot. A lock nut is used to maintain the adjustment cap in a desired set position.

Abstract: A spray assembly is disclosed which comprises a plurality of control valves disposed within a common housing each of which is independently actuatable whereby the flow of a plurality of fluids may be individually controlled for intermixing and delivery via a common outlet. The control valves utilized in the spray assembly of the present invention incorporate piston actuated plunger assemblies which are designed for extremely rapid operation whereby substantially maximum liquid fluid flow may be obtained almost instantaneously and rapid shut off may also be achieved.

Abstract: A multipiece spray assembly is disclosed which provides an annular axially and radially inwardly inclined nozzle passage operative to rapidly and efficiently apply a substantially complete and uniform coating to the inner surfaces of a forming cavity. Additional nozzle means may also be provided to simultaneously coat an overlying forming tool.

Abstract: A new silver dispersion coating composition containing a special additional pigment material useful as an electrically conductive coating on electronic equipment or the like. The new coating composition maintains high electrical conductivity at a significant economic advantage over similar prior coating compositions.

Abstract: A new nickel dispersion coating composition containing a special additional pigment material useful as a shielding coating to protect electronic equipment or the like from electromagnetic interference (EMI). The new coating composition is more economical to produce than prior coating compositions without significantly effecting performance characteristics.

Abstract: A new spray ring apparatus for use in forming apparatus of the type used in metal forming and glassware forming which include a forming cavity into which a fluid lubricant material is sprayed. In one embodiment, the spray ring includes a plurality of nozzles through which the fluid lubricant material is sprayed into the cavity in a tangential helical flow pattern to thereby uniformly coat the interior surfaces of the cavity prior to the forming of the metal or glassware parts therein. In another embodiment, an annular nozzle flowpath is provided with the helical flow pattern being imparted to the lubricant material via a tangentially disposed inlet opening into an annular manifold chamber. A plurality of nozzle openings may be provided in the outer surface of the spray ring which may operate to uniformly coat the outer surfaces of a punch or similar type of associated overlying forming tool.

Abstract: A new lubricant composition is disclosed which includes fumaric acid salts as the main lubricating ingredient dispersed in an aqueous medium which also includes an organic thickening agent and other optional materials. A hot forging process utilizing the above lubricant composition is also described.

Abstract: A new copper dispersion coating composition particularly useful as a copper shielding coating for plastic enclosures to protect electronic equipment from electromagnetic interference (EMI). The coating maintains high electrical conductivity even after exposure to heat, humidity or salt spray. The coating composition may also be used as a one-coat air dry system that is spray applied and needs no protective overcoat.

Abstract: A spray assembly including an improved control valve is disclosed which is designed for heavy industrial usage to enable application of air and/or atomized liquids to be applied to the working surfaces of various types of forming apparatus such as molds and dies for example. The control valve utilized in the spray assembly of the present invention incorporates a piston actuated plunger assembly which is designed for extremely rapid operation whereby substantially maximum liquid fluid flow may be obtained almost instantaneously. Additionally, the spray assembly is designed so as to enable application of either one fluid alone such as blow air or both air and liquid. Also, the plunger is positioned so as to provide substantially unobstructed liquid flow into the air stream for atomization when in a fully open position thereby enabling large volumes of liquid to be applied within relatively short cycling time.

Abstract: A new spray ring apparatus for use in metal forming and glassware forming machines of the type having a forming cavity into which a fluid lubricant material is sprayed, said spray ring including a plurality of nozzles through which the fluid lubricant material is sprayed into the cavity in a tangential helical flow pattern to thereby uniformly coat the interior surfaces of the cavity prior to the forming of the metal or glassware parts therein.

Abstract: A new copper dispersion coating composition particularly useful as a copper shielding coating for plastic enclosures to protect electronic equipment from electromagnetic interference (EMI). The coating maintains high electrical conductivity even after exposure to heat, humidity or salt spray. The coating composition may also be used as a one-coat air dry system that is spray applied and needs no protective overcoat.

Abstract: There is disclosed herein a spray gun particularly adapted for heavy duty use in applying a variety of fluids to the working surfaces of dies, molds, or other like forming apparatus. The spray gun comprises a main body housing adapted for the connection of compressed air and other fluid supply lines and having a single axially movable double action valve disposed therein which is adapted to selectively control both the flow of compressed air and other desired fluids. The double action valve is actuated by a lever arm connected to the body portion and engaging a portion of the valve member. A delivery tube is connected to the discharge end thereof for transmitting and directing the fluid or fluids to the surface to be sprayed.

Abstract: An electrically conductive product generally comprised of a substrate or web coated with or impregnated with an electrically conductive thermally stable material which includes a special polymeric binder and conductive particles to produce the final conductive sheet.

Abstract: There is disclosed herein an improved reciprocating device for use with various forming machinery such as die casting, molding or other like equipment. The reciprocating device is adapted to advance a spray head across the working surfaces of a die, mold or other like forming apparatus when such apparatus is in an open position thereby allowing the spray head to spray these surfaces with a combination of fluids, such as air and/or lubricants, for example. The apparatus employs a spray head having a plurality of nozzles, which is secured to one end of an elongated arm. The opposite end of this elongated arm is removably secured to a carriage assembly which is caused to reciprocate through the cooperation of a threaded rod and drive motor means, thereby alternately extending and withdrawing the elongated arm.