Abstract: The invention is a process and apparatus for separating the components of a multi-component gas stream comprising light and heavier volatility components with a variable composition. The process includes contacting the multi-component gas stream with a lean solvent in an absorber to produce a light component overhead stream and a rich solvent bottoms stream, flashing the rich solvent bottoms stream in at least a first, second and third reduced constant pressure of sequentially lower pressure wherein the released gas is compressed and a part is routed back to the absorber bottoms as stripping gas and a part is routed as a part of the heavier product stream. In this invention compressed vapor from the first or second reduced constant pressure rich solvent flash vessel is split by flow control between recycle routing to the absorber bottom stage as stripping gas and to the heavier product hydrocarbon stream, depending on the feed gas concentration of light component.

Abstract: A process for separating the components of a multi-component gas stream is disclosed. The multi-component gas stream is contacted with a solvent in an extractor to produce an overhead stream enriched with unabsorbed component(s) and a rich solvent bottoms stream enriched with absorbed component(s). The rich solvent bottoms stream is then flashed at reduced pressure to regenerate lean solvent and to recover the absorbed component(s) as an overhead stream. The regenerated solvent is recycled to the extractor. A portion of the circulating solvent comprises external solvent added to the system. A second portion of the circulating solvent comprises internal solvent contained in the feed gas.

Abstract: A process for separating diamondoids and water from a gas stream that is being cooled to below atmospheric temperature is disclosed. The multi-component gas stream is contacted with a diamondoid solvent and a water solvent (glycol) simultaneously. The feed gas can be cooled to temperatures of at least ?40° F. without formation of water-based or diamondoid solids. Downstream equipment is protected from large accumulations of diamondoid solids or liquids. The feed gas may be natural gas, coal seam gas, associated gas, or other naturally occurring gases. The rich solvent with diamonoids may be regenerated or simply recirculated with make-up of fresh solvent and a purge of rich solvent. The rich glycol and rich diamondoid solvent streams are each separated from the feed gas after cooling. The lean glycol and lean solvent can be mixed using static mixers in order to inject with a single set of nozzles.

Abstract: A process for separating the components of a multi-component gas stream is disclosed. The multi-component gas stream is contacted with a solvent in an extractor at cryogenic temperatures to produce an overhead stream enriched with unabsorbed component(s) and a rich solvent bottoms stream enriched with absorbed component(s). The rich solvent bottoms stream is then flash evaporated to regenerate the lean solvent and to recover the absorbed component(s) as an overhead stream, which is compressed to produce a product stream. The regenerated solvent is recycled to the extractor.

Abstract: A process and apparatus for separating the components of a hydrocarbon gas feed stream is disclosed. A multi-component hydrocarbon gas feed stream is contacted with a solvent in an absorber to produce a first overhead stream that is enriched in a first component and a rich solvent bottoms stream that is enriched a second component. The rich solvent bottoms stream is flash vaporized to recover the second component as a second overhead stream and to produce a lean solvent stream that is returned to the absorber. During the flash vaporization process, the rich solvent bottoms stream is contacted with a stripping gas that is a portion of the first overhead stream. This stripping process enhances the recovery of the second component during the flash vaporization.

Abstract: A retro fitted unit to an existing simple refrigerated natural gas plant that substantially increases the amounts of propane, butanes and natural gasoline, or ethane, propane, butanes and natural gasoline recovered from the natural gas in the existing gas treatment plant, wherein in one embodiment the existing natural gas treatment plant includes a refrigerated feed cooler, a separator and a stabilizer and the retrofitted unit comprises an NGL absorber, a refrigerated lean solvent cooler and a lean solvent regenerator; and wherein in a second embodiment the existing simple refrigerated gas treatment plant additionally includes an NGL fractionation train that separates the recovered NGL into saleable fractions and wherein the NGL fractionation train includes a debutanizer that produces all or part of the lean solvent utilized in the retrofitted unit which comprises an NGL absorber and a refrigerated solvent cooler; and wherein the natural gas treatment process utilizes a solvent that is pre-saturated with ligh

Abstract: A process for rejecting reactor byproduct from the polymerization reactor in an olefins polymerization process wherein reactor waste gas stream(s) comprising unreacted monomers, reactor byproduct and light components are treated in an absorption process to additionally recover the monomers. The absorption process comprises contacting the reactor waste gas stream(s) with an absorption solvent in an absorption zone to produce a gas stream comprising the light components, and a liquid stream comprising the absorption solvent, absorbed reactor byproduct and absorbed monomers. The liquid stream is fractionated in a distillation column to produce a distillation column bottoms stream that is the absorption solvent which is conveyed to the absorption zone, and an overhead stream comprising the monomers and reactor byproduct which is further fractionated in a splitter column to reject the reactor byproduct as a bottoms stream. The recovered monomers from the splitter overhead can be conveyed to the reactor.

Abstract: A retrofitted unit to an existing simple refrigerated natural gas plant that substantially increases the amounts of propane, butanes and natural gasoline, or ethane, propane, butanes and natural gasoline recovered from the natural gas in the existing gas treatment plant, wherein in one embodiment the existing natural gas treatment plant includes a refrigerated feed cooler, a separator and a stabilizer and the retrofitted unit comprises an NGL absorber, a refrigerated lean solvent cooler and a lean solvent regenerator; and wherein in a second embodiment the existing simple refrigerated gas treatment plant additionally includes an NGL fractionation train that separates the recovered NGL into saleable fractions and wherein the NGL fractionation train includes a debutanizer that produces all or part of the lean solvent utilized in the retrofitted unit which comprises an NGL absorber and a refrigerated solvent cooler.

Abstract: An absorption process for separating a feed gas stream having components with a spectrum of volatilities including volatile (light) components, intermediate volatility components, and least volatile (heavy) components. The disclosed process includes the steps of: (1) contacting the feed gas stream with an internally generated liquid lean solvent stream in an absorber to produce a light product gas stream that is composed of predominantly light components and a rich solvent stream containing most of the intermediate and heavy components; (2) flashing the rich solvent stream at reduced pressure in a flash zone to produce an intermediate product gas stream composed predominantly of intermediate components and a lean solvent stream; (3) conveying the lean solvent stream from the flashing zone to the absorber, wherein the lean solvent is composed predominantly of heavy components supplied from the feed; the process does not use an external lean solvent.

Abstract: An absorption process for recovering hydrogen, ethylene, methane and heavy hydrocarbons from refinery and petrochemical off-gas streams wherein the absorption solvent is comprised of heavy hydrocarbons derived from the off-gas feed stream; no external solvent is used. The process comprises the steps of absorbing ethylene out of the feed off-gas in an absorber stripper using the absorption solvent, and fractionating the rich absorption solvent in a distillation column to produce an ethylene product stream as the overhead stream and the heavy hydrocarbon absorption solvent as the bottoms stream.

Abstract: A process for gas phase polymerization of olefins wherein reactor vent gas stream(s) comprising unreacted monomers and light components are treated in an absorption process to recover the monomers. The absorption process comprises contacting the reactor vent gas stream(s) with an absorption solvent in an absorption zone to produce a gas stream comprising the light components, and a liquid stream comprising the absorption solvent and absorbed monomers. The liquid stream is fractionated in a distillation column to produce a distillation column bottoms stream that is the absorption solvent which is conveyed to the absorption zone, and an overhead stream comprising the monomers which can be conveyed to the reactor. In a preferred embodiment, the absorption solvent consists essentially of components derived from the reactor vent gas stream(s) so that no external solvent is required.

Abstract: An absorption process for separating a feed gas stream having components with a spectrum of volatilities including volatile (light) components, intermediate volatility components, and least volatile (heavy) components. The disclosed process includes the steps of: (1) contacting the feed gas stream with a liquid lean solvent stream in an absorber to produce a light product gas stream that is composed of predominantly light components and a rich solvent stream containing most of the intermediate and heavy components; (2) flashing the rich solvent stream at reduced pressure in a flash zone to produce an intermediate product gas stream composed predominantly of intermediate components and a lean solvent stream; (3) conveying the lean solvent stream from the flashing zone to the absorber, wherein the lean solvent is composed predominantly of heavy components taken from the feed; the process does not use an external lean solvent.

Abstract: A continuous process is described for contacting an olefins-containing feed gas stream, which has been freed of CO.sub.2 and sulfur compounds, compressed, cooled, and dried, with a solvent in an intercooled and reboiled demethanizing absorber to produce a rich solvent bottom stream containing ethylene and heavier hydrocarbons and an absorber overhead stream which is fed to a methane absorber which recovers a hydrogen product stream as overhead and produces a rich solvent stream as bottoms. When recovering up to 50% of the incoming hydrogen, this rich solvent stream from the methane absorber is fed to the demethanizing absorber, but when recovering from 20% to 100% of the incoming hydrogen, this rich solvent stream is recycled in part to the demethanizing absorber and in part is fed to a methane stripper which sends its bottoms to the methane absorber and its overhead to an auto refrigerated recovery unit which removes H.sub.2, CH.sub.4, and CO as a fuel gas product and produces an ethylene and heavier stream.

Abstract: A subquality nitrogen-rich natural gas stream containing more than 0.1 mol % helium is countercurrently extracted with a lean physical solvent to produce a rich solvent bottoms stream which is flashed twice to produce a methane-rich gas product and a nitrogen-helium product which is fed to at least one membrane unit. A reject nitrogen stream and a crude helium stream are discharged from this unit. The crude helium stream is either compressed to a pressure within the range of 200 to 3,000 psia for sale or is compressed to no more than 1,000 psia and fed to a PSA unit which produces a reject nitrogen stream and a highly purified (99.99+ mol %) helium stream which is compressed to a pressure within the range of 200 to 3,000 psia for sale.

Abstract: A continuous process is described for contacting an olefins-containing feed gas stream, freed of CO.sub.2 and sulfur compounds, in a front-end heat-pumped depropanizer to remove the C.sub.

Abstract: A process is described for processing an inert-rich natural gas stream with a lean oil physical solvent to obtain a specification-grade inert gas product, and a specification-grade hydrocarbon gas product, preferably in combination with an existing absorber plant. The process is an adaptation of the extractive flashing and extractive stripping versions of the Mehra Process.

Abstract: A continuous process is disclosed for separating components of a hydrocarbon gas stream which are selected from the group consisting of methane, ethane, higher saturated hydrocarbons, and mixtures thereof by countercurrently contacting the hydrocarbon gas stream with a physical solvent selected from the group consisting of:(1) paraffinic solvents having molecular weights ranging from 75 to 140 and UOP characterization factors ranging from 12.0 to 13.5, these factors being independent of the aromatic content of the paraffinic solvents,(2) naphthenic solvents having molecular weights ranging from 75 to 130 and UOP characterization factors ranging from 10.5 to 12.0, these factors being independent of the aromatic content of the naphthenic solvents, and(3) benzene and toluene,to produce an overhead stream which is rich in methane and a rich solvent bottoms stream and then recovering the lean physical solvent and a C.sub.

Abstract: A continuous process is disclosed for separating components of a hydrocarbon gas stream which are selected from the group consisting of hydrogen, nitrogen, methane, ethylene, ethane, higher saturated and unsaturated hydrocarbons, and mixtures thereof by countercurrently contacting the hydrocarbon gas stream with a physical solvent selected from the group consisting of: (1) paraffinic solvents having molecular weights ranging from 75 to 140 and UOP characterization factors ranging from 12.0 to 13.5, these factors being independent of the aromatic content of the paraffinic solvents, (2) naphthenic solvents having molecular weights ranging from 75 to 130 and UOP characterization factors ranging from 10.5 to 12.

Abstract: A gas-liquid extractive stripping process is disclosed which uses at least one preferential physical solvent in at least one solvent loop, each loop passing through at least two unit operations: extractive-stripping and distillation. At least the first extractive-stripping operation may additionally comprise a rectification section on top of the extraction section. Three products are made from streams of thermally cracked gases or refinery gases: a hydrogen-rich gas stream, a methane-rich gas stream, and a C.sub.2 =+ hydrocarbons stream which is the feed stream for the conventional fractionation train of an olefins manufacturing facility. Ethylene can be economically produced from the C.sub.2 =+ hydrocarbons product stream at a recovery of at least 99.5% and a purity of at least 99.9%.

Abstract: A hydrogen-containing inlet gas stream is countercurrently extracted with lean solvent to produce an overhead stream of at least 90% purity hydrogen and a bottoms stream of rich solvent which is flashed in one to a plurality of stages. The flashed gas from at least the first stage, after compression, is recycled to the extracting step. The flashed gases from the remaining stages are recovered as fuel gas. When a hydrogen purity of more than 95% is needed, a minor portion of the stripped solvent from the last flashing stage is regenerated in a distillation column to form very lean solvent which is fed to the top of the extractor column while the major portion of the stripped solvent is fed to its middle.