Abstract: The present invention relates to a binder composition comprising a polycarbonate polymer; an ethylenebisamide wax; a guanidine wetting agent, and an additive which accelerates or delays completion of debinding of the binder composition. The present invention further relates to a method for forming a sintered part by powder injection molding, including the steps of forming a green composition comprising a binder and an inorganic powder, wherein binder is a composition comprising a polycarbonate polymer, an ethylenebisamide wax, a guanidine wetting agent and an additive which accelerates or delays completion of debinding of the binder; melting the composition; injecting the composition into a mold for a part; heating the part to a temperature at which the binder decomposes; heating the part to a temperature at which the inorganic powder is sintered. The binder composition of the present invention is useful for press and sinter applications as well as for powder injection molding applications.
Type:
Grant
Filed:
June 26, 2000
Date of Patent:
April 23, 2002
Assignee:
Apex Advanced Technologies, LLC
Inventors:
Karl-Heinz Schofalvi, Dennis Lee Hammond, Warren Henry Phillip