Abstract: A system for inspecting an interior surface of a girth weld region of a pipeline includes a robot that includes a scanner mounted on a carriage for scanning the interior surface of the girth weld region to generate surface profile data. A profile analyzer receives the surface profile data and outputs an indication of whether the interior surface of the girth weld region is suitable for being coated. In some embodiments, an imaging system captures images of the girth weld region as it is being scanned. In a method of coating the girth weld regions of a pipeline, the images of a girth weld region found to be unsuitable for being coated based on the scanning data are used to certify whether the girth weld region is suitable for being coated.

Abstract: A pipe outer surface inspection apparatus. The apparatus may include a carriage adapted for turning on a pipe to be inspected and includes a pipe inspection head. The apparatus may include at least one of a surface profile gauge, coating thickness gauge, and coating holiday detector. The apparatus may include a pendulum encoder, a cable guard, and/or a magnetic fastener. Associated methods are also disclosed.

Abstract: A coating apparatus for coating a perimeter surface of a pipeline. A frame selectively mounts a sprayer on the pipeline. The sprayer can spray fluid along a flow path in a spraying mode and preparation mode. In the preparation mode, a fluid diverter moves into the flow path to divert the fluid delivered from the sprayer away from the pipeline. In the spraying mode, the fluid diverter moves out of the flow path to permit the sprayer to coat the perimeter surface of the pipeline with a curable liquid. A vacuum system can draw a vacuum through the diverter to remove the fluid the sprayer sprays in the preparation mode. The flow path can be located in a spray shroud. The diverter can fluidly couple the vacuum system to the shroud interior in the spraying mode to remove overspray.

Abstract: A system for inspecting an interior surface of a girth weld region of a pipeline includes a robot that includes a scanner mounted on a carriage for scanning the interior surface of the girth weld region to generate surface profile data. A profile analyzer receives the surface profile data and outputs an indication of whether the interior surface of the girth weld region is suitable for being coated. In some embodiments, an imaging system captures images of the girth weld region as it is being scanned. In a method of coating the girth weld regions of a pipeline, the images of a girth weld region found to be unsuitable for being coated based on the scanning data are used to certify whether the girth weld region is suitable for being coated.

Abstract: A coating apparatus for coating a perimeter surface of a pipeline. A frame selectively mounts a sprayer on the pipeline. The sprayer can spray fluid along a flow path in a spraying mode and preparation mode. In the preparation mode, a fluid diverter moves into the flow path to divert the fluid delivered from the sprayer away from the pipeline. In the spraying mode, the fluid diverter moves out of the flow path to permit the sprayer to coat the perimeter surface of the pipeline with a curable liquid. A vacuum system can draw a vacuum through the diverter to remove the fluid the sprayer sprays in the preparation mode. The flow path can be located in a spray shroud. The diverter can fluidly couple the vacuum system to the shroud interior in the spraying mode to remove overspray.

Abstract: A pipe outer surface inspection apparatus. The apparatus may include a carriage adapted for turning on a pipe to be inspected and includes a pipe inspection head. The apparatus may include at least one of a surface profile gauge, coating thickness gauge, and coating holiday detector. The apparatus may include a pendulum encoder, a cable guard, and/or a magnetic fastener. Associated methods are also disclosed.