Abstract: An improved method for making compressed structural fiberboard by extruding agricultural fibrous matter into a compressed structural fiberboard. The improved method includes providing a preselected volume of agricultural fibrous matter and preconditioning the agricultural fibrous matter to have a predetermined moisture level. The agricultural fibrous matter is separated and cleaned, and steam is added until a predetermined level of moisture is reached within the agricultural fibrous matter. Borax is also added to the agricultural fibrous matter to prevent the formation of bacteria. The agricultural fibrous matter is conveyed throughout the process on conveyors having variable drives, wherein the level of the agricultural fibrous matter on the conveyors is sensed such that a signal is provided to adjust the speed of the conveyors in order to provide a predetermined level of agricultural fibrous matter. The agricultural fibrous matter is then extruded to form a compressed structural fiberboard.

Abstract: An improved method for making compressed structural fiberboard by extruding agricultural fibrous matter into said compressed structural fiberboard. The improved method of the present invention includes providing a preselected volume of agricultural fibrous matter and preconditioning the agricultural fibrous matter to have a predetermined moisture level therein. The agricultural fibrous matter is separated and cleaned, and steam is added to the agricultural fibrous matter until a predetermined level of moisture is reached within the agricultural fibrous matter. A predetermined level of borax is also added to the agricultural fibrous matter to prevent the formation of bacteria within the agricultural fibrous matter.

Abstract: A mill is described for compacting agricultural fibrous matter, such as straw or other agricultural waste, into a structural board. The board is useful as a dominant part of a load bearing and insulating panel replacing many of the load bearing and insulating structures typically used to make small buildings, such as houses. The mill includes many features not found in previous mills of this type, including not only a packer to place material in front of an oscillating ram head as is known, but a precompactor arrangement to regulate the volume of material fed to the packer. Another feature incorporated into the mill to aid in achieving a consistent density is a pressure offset mechanism which adjusts the rate of core formation. The mill has a modular design to facilitate replacement of those components subjected to significant wear.