Patents Assigned to Aichi Steel Works, Ltd.
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Patent number: 6336064Abstract: A magnetic apparatus for detecting a position of a vehicle, capable of detecting a lateral deviating distance of a vehicle over a lateral deviation width with a high accuracy and at a high speed, wherein a magnetic field component in the direction of advance of the vehicle is detected; or more preferably a three dimensional magnetic sensor (1), which comprises a magnetic sensor element for the direction of advance of the vehicle, and magnetic sensor elements for two directions crossing the first-mentioned direction and provided additionally, is used, whereby it becomes possible to heighten a center retaining capability of the vehicle, widen a lateral deviating distance detecting range around four times from around 25 cm to around 1 m, and detect a magnetic marker (3) reliably even when disturbance magnetic field exerts influence upon this detection operation to thereby start center side guidance reliably.Type: GrantFiled: March 28, 2000Date of Patent: January 1, 2002Assignee: Aichi Steel Works, Ltd.Inventors: Yoshinobu Honkura, Hideki Fujii, Aki Watarai, Kako Eiji
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Patent number: 6203325Abstract: A dental magnetic attachment having good cushioning properties against a compressing pressure which makes a denture sink appropriately on biting. The dental magnetic attachment embedded in the denture base for holding the denture in the oral cavity by a magnetic attractive force working with the magnetic assembly and a soft magnetic keeper embedded in the top of the root surface includes a magnetic assembly and a cap covering the top of the magnetic assembly. The magnetic assembly has a hollow in the center of its top. The cap with a button is placed on the magnetic assembly, inserting the button into the hollow to contact to its bottom. On biting, the button is compressed, to be deformed with a shorter thickness and at this time a sleeve formed as a body around the core slides down along the side of the magnetic assembly to reduce the thickness of the dental magnetic attachment. This sliding makes the denture sink uniformly and appropriately.Type: GrantFiled: October 5, 1999Date of Patent: March 20, 2001Assignee: Aichi Steel Works, Ltd.Inventors: Yoshinobu Honkura, Kazuo Arai, Kazunari Kimura
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Patent number: 6132488Abstract: A treating method of recovering zinc in the metal state from a waste containing the zinc in the oxide state, lead, chlorine, fluorine, and water comprising a mixing process 90 of obtaining a to-be-treated mixed material 70 by mixing a steel dust 7 and a reducing material 8 together; a chlorine recovery process 91 of recovering the chlorine and the water by heating the to-be-treated mixed material 70; a lead recovery process 92 of recovering fluorine and lead by heating the to-be-treated mixed material 70 under vacuum; a zinc recovery process 93 of recovering metallic zinc by heating the to-be-treated mixed material 70 at a temperature higher than that in the lead recovery process 92 with the vacuum state maintained so as to reduce and vaporize zinc; and a residue recovery process 94 of recovering a residue 79 of the to-be-treated mixed material 70. This construction allows the metallic zinc to be recovered at a high purity from a zinc oxide-containing waste and an on-site treatment to be accomplished.Type: GrantFiled: August 14, 1998Date of Patent: October 17, 2000Assignees: Aichi Steel Works, Ltd., Toyota Jidosha Kabushiki Kaisha, Toyokin Co., Ltd.Inventors: Toshikatu Hara, Hirohiko Sasamoto, Yuji Okada, Kazuhiro Suzuki
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Patent number: 6113846Abstract: An apparatus that gives continuous hydrogen heat treatment to anisotropic rare earth magnet powders is invented. The apparatus a comprises shopper 12, a furnace 11 to carry out a hydrogen heat treatment, a heat compensating means 14 that is placed in the heating room of the furnace to keep the treatment temperature constant, a movable stopper 15 to support the material in the heating room of the furnace 11 and a cooling container 18. The raw magnet powder is fed into the furnace 11 and supported by the stopper 15, then hydrogen heat treatment is carried out. After the treatment the stopper opens the bottom end of the heating room and the processed magnet powder falls into the cooling room. By the operation described above, the present apparatus can carry out continuous hydrogen heat treatment without stopping the heating of the furnace batch by batch. Continuous hydrogen heat treatment greatly improves the production efficiency and quality of the processed magnet powder.Type: GrantFiled: December 17, 1998Date of Patent: September 5, 2000Assignee: Aichi Steel Works, Ltd.Inventors: Yoshinobu Honkura, Takenobu Yoshimatsu, Mitsuyuki Maeda, Kouji Murata, Chisato Mishima
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Patent number: 6083294Abstract: A method of treating dust exhausted from a melting furnace in melting an iron-contained material, comprising the steps of: melting the iron-contained material, with air inside the melting furnace shut out from outside air and collecting the dust from the melting furnace into which a gas exhausted from the melting furnace and containing the dust is introduced; performing a lead-collecting process of collecting water, chloride, fluorine, and lead by heating the exhausted dust in vacuum; and performing a zinc-collecting process of collecting metallic zinc contained in the dust by heating a residue of the exhausted dust in vacuum.Type: GrantFiled: July 16, 1997Date of Patent: July 4, 2000Assignees: Aichi Steel Works, Ltd., Toyota Jidosha Kabushiki Kaisha, Toyokin Co., Ltd.Inventors: Toshikatsu Hara, Hirohiko Sasamoto, Yuji Okada, Kazuhiro Suzuki
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Patent number: 6056830Abstract: A rare earth permanent magnet powder having high anisotropy, that means Br/Bs of more than 0.65, is produced by applying present invented hydrogen heat treatment. The rare earth permanent magnet powder consists essentially of rare earth element including yttrium, iron, and boron. It is subjected to hydrogen heat treatment accompanied with phase transformations. The treatment is carried out at the relative reaction rate within the range of 0.25-0.50 at 830.degree. C. and hydrogen pressure of 0.1 MPa. Here the relative reaction rate is defined as the ratio of actual reaction rate to the standard reaction rate which measured at the temperature of 830.degree. C. and hydrogen pressure of 0.1 MPa.Type: GrantFiled: October 8, 1997Date of Patent: May 2, 2000Assignee: Aichi Steel Works, Ltd.Inventors: Yoshinobu Honkura, Chisato Mishima, Hironari Mitarai
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Patent number: 6007757Abstract: Compression molding suitable anisotropic magnet powder had not been established facing the difficulty of contradiction of high density and magnet powder alignment. By applying both magnetic field and pressure at the moment when the resin is melted into liquid state by heating, both high density and a high degree of magnet powder alignment are attained. Furthermore, application of degassing and ultrasonic vibration were found to be effective. An anisotropic bonded magnet with the maximum energy of more than 20 MGOe, in other words, more than 80% of the theoretical value of maximum energy product, is obtained.Type: GrantFiled: January 22, 1996Date of Patent: December 28, 1999Assignee: Aichi Steel Works, Ltd.Inventors: Yoshinobu Honkura, Hironari Mitarai, Yoshinobu Sugiura, Koichi Maekawa
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Patent number: 5931676Abstract: A dental magnetic attachment, which is embedded in the denture base so as to face a soft magnetic keeper 103 and attract the keeper by magnetic force, comprising at least three yokes which are plates and made of soft magnetic material, and at least two pieces of magnet which have the magnetization direction parallel to the thickness. In the example the attachment comprises a central yoke 10, the magnet 1, the magnet 2, the outer yoke 11, and the outer yoke 12. The invention is characterized by a magnet arrangement in which like poles of the magnet 1 and the magnet 2 faces each other. Because of it mutually independent two magnetic circuits are formed and they offer strong attractive force which is two times larger than that of existing ones in a compact volume required for dental attachment.Type: GrantFiled: August 27, 1996Date of Patent: August 3, 1999Assignee: Aichi Steel Works, Ltd.Inventors: Yoshinobu Honkura, Takashi Yokoyama, Hideki Fujii, Yoshinobu Tanaka
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Patent number: 5886070Abstract: The present invention offers a production method for anisotropic resin-bonded magnets with precise dimensions in high productivity. It comprises the aligning step in which the preform is preliminary compression-molded in the preforming molding die 22 in the preforming press 20 with an applied magnetic field to align the magnetization direction of the magnet powder at a temperature in which the thermosetting resin in the compound becomes liquid state, the transferring step in which said preform is transferred from preforming press 20 to densifying molding die 32 in a densifying press 30, and densifying step in which said partly cured preform is compression-molded by applying pressure in a densifying press 30 to obtain desired shape of magnet.Type: GrantFiled: July 1, 1997Date of Patent: March 23, 1999Assignee: Aichi Steel Works, Ltd.Inventors: Yoshinobu Honkura, Hironari Mitarai, Koichi Maekawa, Yoshinobu Sugiura
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Patent number: 5871561Abstract: Dusts containing zinc and/or lead in the form of oxides and one or more reducing agents are mixed with each other before or after being introduced into a heat treatment furnace. The mixture is heated to a given temperature range under a substantial vacuum so that the zinc and/or lead in the form of oxides are reduced to zinc and/or lead in the state of pure metals and evaporated in the furnace. The evaporated zinc and/or lead are introduced into a retrieving container also under a substantial vacuum and at a given temperature where the evaporated zinc and/or lead pure metals are condensed and retrieved.Type: GrantFiled: May 30, 1996Date of Patent: February 16, 1999Assignees: Toyota Jidosha Kabushiki Kaisha, Aichi Steel Works, Ltd., Toyokin Kabushiki KaishaInventors: Yuji Okada, Hirokazu Shirakawa, Masamichi Okada, Toshikatsu Hara, Hirohiko Sasamoto, Kazuhiro Suzuki
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Patent number: 5851312Abstract: In HDDR (hydrogenation, disproportionation, desorption and recombination) treatment, a mass production method and its apparatus for anisotropic rare earth magnet powder had not been established because it is difficult to keep a constant temperature of material due to an exothermic/endothermic reaction with hydrogen. The present invention compensates for the heat accompanied with the exothermic/endothermic reaction by a counter reaction by the use of dummy material. The apparatus includes sets of a processing vessel and a heat compensating vessel in contact and in control of their temperature. The apparatus enables the temperature control of HDDR treatment within a desired range and constantly brings out the maximum property from the material. The controlability of the method is independent of the production scale so that mass production by HDDR treatment can be set into practice.Type: GrantFiled: July 11, 1997Date of Patent: December 22, 1998Assignee: Aichi Steel Works, Ltd.Inventors: Yoshinobu Honkura, Hironari Mitarai, Takenobu Yoshimatsu
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Patent number: 5678998Abstract: A dental magnetic attachment embedded in the denture base so as to face a soft magnetic keeper embedded in the top of the root surface comprising a magnet body with a magnet cover sandwiched by a pair of yoke plates and have its magnetic pole to face the yoke plates, the magnet cover made of corrosion resistant non-magnetic material covering lateral face of the magnet body, the pair of yoke plates made of corrosion resistant soft magnetic material, the keeper made of corrosion resistant soft magnetic material, in condition that the yoke plates and the magnet cover are welded together.Type: GrantFiled: September 20, 1995Date of Patent: October 21, 1997Assignee: Aichi Steel Works, Ltd.Inventors: Yoshinobu Honkura, Lei Tian, Hideki Fujii, Kazuo Arai, Yoshinobu Tanaka
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Patent number: 5645937Abstract: A thin film layered member having high heat dissipation efficiency is composed of at least two diamond layers and at least one interlayer. The diamond layers and the interlayer ape alternately laminated and the diamond layers form outer surfaces of the thin film layered member. When this member is applied to a heatsink or the like, thermal stress to an element mounted thereon can be reduced because of a laminated structure comprising an interlayer having a high coefficient of thermal expansion and diamond layers having a low coefficient of thermal expansion. Further, the interlayer includes a carbide forming metal, which reacts with carbon atoms constituting a diamond in a laminating process and to form a carbide at an interface between the interlayer and the diamond layer, thereby realizing strong bonding therebetween.Type: GrantFiled: December 28, 1995Date of Patent: July 8, 1997Assignees: Kabushiki Kaisha Toyota Chuo Kenkyusho, Aichi Steel Works, Ltd.Inventors: Shoji Noda, Kiyoshi Uchida, Akio Itoh, Kazuo Higuchi, Mikio Niimi, Shun-ichi Murasaki, Yoshinobu Honkura
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Patent number: 5643491Abstract: In a method of fabricating an R--Fe--B based alloy magnetic powder excellent in magnetic anisotropy, and an R--Fe--B--Co based alloy magnetic powder excellent in magnetic anisotropy and temperature characteristic an R--Fe--B based alloy is subjected to hydrogenation under pressurized hydrogen gas and to dehydrogenation. Excellent magnetic properties and stable with less variation in range can be attained in an industrial fabrication by using a plurality of divided reaction tubes. Moreover, the R--Fe--B--Co based alloy magnetic powder is constituted of an aggregate structure including, as a main phase, a recrystallized structure of an extremely fine R.sub.2 Fe.sub.14 B type phase with an average grain size of 0.05 to 3 .mu.m, and has excellent magnetic anisotropy and temperature characteristic. Additionally, a resin bonded magnet excellent in magnetic properties and temperature characteristic is fabricated by injection molding or compression molding using the above R--Fe--B--Co based alloy magnetic powder.Type: GrantFiled: August 17, 1994Date of Patent: July 1, 1997Assignee: Aichi Steel Works, Ltd.Inventors: Yoshinobu Honkura, Hironari Mitarai, Chisato Mishima, Yoshikazu Amahiro, Hiroshi Matsuoka, Yoshinobu Sugiura
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Patent number: 5493766Abstract: A process for hot working a continuous-cast bloom or a steel ingot, the process comprising the steps of: (1) cooling a bloom produced by continuous casting or a steel ingot produced with a mold to bring the surface temperature thereof to 50.degree. to 150.degree. C. higher than the Ar.sub.3 transformation point thereof; (2) quenching the bloom or the steel ingot in such a way that its interior remains red hot while the surface is transformed to have a bainite structure; and (3) heating the bloom or the steel ingot in a furnace followed by hot shaping.Type: GrantFiled: September 9, 1993Date of Patent: February 27, 1996Assignee: Aichi Steel Works, Ltd.Inventors: Shin-ichiro Yamakawa, Takeshi Hanada, Toshiyuki Tsuge, Kenichi Takakura, Masahiro Takeda, Kenzo Yamaguchi, Takemi Suzuki
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Patent number: 5468522Abstract: A method of manufacturing composite magnetic component comprising: a magnetic member or a magnetic base member made of a magnetic material; and a non-magnetic region as a modified magnetic property section being provided in a portion of said magnetic member or magnetic base member in the entire thickness thereof and having a magnetic property modified though composition modified by means of irradiation of an energy beam.Type: GrantFiled: August 31, 1993Date of Patent: November 21, 1995Assignee: Aichi Steel Works, Ltd.Inventors: Yoshinobu Honkura, Hiroyuki Toki, Toyokatsu Usami
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Patent number: 5442946Abstract: The present steel stock shaping apparatus includes a rolling apparatus which includes a plural set of 3-roll apparatuses disposed along a steel stock transferring direction in series, a precision rolling 3-roll type sizing apparatus 1 which is adapted for shaping, a carbon-material-made guide apparatus 5 which has a guide bore 50 adapted for guiding a sized steel stock "W" to a subsequent process. The inner diameter of the guide bore 50 is set so that it is larger than the outer diameter of the steel stock "W" having a circle cross section by 0.1 to 8 mm, and accordingly the clearance between an inner wall surface 55 of the guide bore 50 and the steel stock "W" is made extremely small. In addition, the axial length of the guide bore 50 is set longer, and accordingly, when a bending at the leading end of the steel stock "W" enters the guide bore 50, the bending is corrected by the inner wall surface 55 of the guide bore 50.Type: GrantFiled: June 29, 1993Date of Patent: August 22, 1995Assignee: Aichi Steel Works, Ltd.Inventors: Yoshiki Yokoo, Tadanori Teraoka
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Patent number: 5403545Abstract: A bearing steel having long rolling life comprising, by weight, 0.65 to 0.90% of C, 0.15 to 0.50% of Si, 0.15 to 1.0% of Mn and 2.0 to 5.0% of Cr, and the balance of Fe. Austenite grain size can be prevented from becoming coarser to make hardening in high temperature possible by further adding one or more of 0.0090 to 0.0200% of N, 0.010 to 0.050% of Al and 0.005 to 0.500% of Nb as optional elements to the steel. Further, rolling fatigue life can be improved by further adding one or more of 0.20 to 0.50% of Ni, 0.10 to 2.00% Of Mo and 0.05 to 1.00% of V as optional elements, and machinability can be improved by further adding one or more of 0.02 to 0.05% of S, 0.005 to 0.10% of rare earth elements, 0.02 to 0.30% of Pb, 0.0005 to 0.0100% of Ca, 0.001 to 0.200% of Bi, 0.005 to 0.20% of Se and 0.005 to 0.100% of Te in the steel as optional elements.Type: GrantFiled: December 14, 1992Date of Patent: April 4, 1995Assignees: Aichi Steel Works, Ltd., Koyo Seiko K.K., Nippondenso Co., Ltd.Inventors: Yatsuka Takata, Akira Muroga, Yoshihiro Wakikado, Takao Ooki, Masao Goto, Hazime Tazumi, Teruo Hoshino, Masayuki Kitamura, Toshihiro Kawaguchi, Yoshitaka Natsume, Akihiro Mizutani
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Patent number: 5362338Abstract: A non-heat-treating steel for hot forging which does not require heat treatment and still yields high static strength, toughness and fatigue resistance only by air cooling after hot forging. The main ingredients are, by weight %, 0.10-0.30% C, 0.05-0.50% Si, 0.80-2.00% Mn, 0.30-1.50% Cr, 0.05-0.50% Mo, 0.002-0.060% Al, 0.05-0.50% V, 0.008-0,020% N, and the balance Fe and inevitable impurities, where contents of some component elements should satisfy the following conditions,%Mo+%V.gtoreq.0.20(%),1.8.times.%Mn+%Cr+0.5.times.%Mo.ltoreq.20.times.%C, andBs.gtoreq.550(.degree.C.)where Bs represents the bainite transformation temperature and is defined by Bs=830-270.times.C%-90.times.Mn%-70.times.Cr%-83.times.Mo%. Since the mechanical properties are obtained through air cooling, the mechanical properties are stable albeit the size of the forged article and the forging conditions. The non-heat-treating steel is especially suited for use in chassis parts of automobiles and hydraulic parts of construction machines.Type: GrantFiled: March 4, 1993Date of Patent: November 8, 1994Assignee: Aichi Steel Works Ltd.Inventors: Naoki Iwama, Ichie Nomura
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Patent number: 5103173Abstract: Permeameter suited for measuring permeability of a small, non-magnetic (i.e., the permeability value is close to 1) object. The probe of the permeameter is of the differential transformer type with an exciting coil and two detecting coils placed at both ends of the exciting coil. The difference in the outputs of the detecting coils is analyzed and the effect of the eddy current is effectively eliminated, whereby the signal representing the permeability of the object is extracted from the difference signal by the phase shift analysis. By reducing the distance between the two detecting coils, the influence of the disturbance of the eddy current at the boundary of the object sample is minimized and the permeameter can measure a small object sample without sacrificing accuracy and sensitivity.Type: GrantFiled: March 4, 1991Date of Patent: April 7, 1992Assignees: Aichi Steel Works Ltd., Kebushiki Kaisha Toyota Chuo KenkyushoInventors: Yoshinobu Honkura, Hideki Fujii, Hideo Arakawa, Kazumasa Sumi