Patents Assigned to AIM3D GMBH
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Patent number: 12186975Abstract: A method and an apparatus for extrusion of fiber-reinforced plastic material for the additive manufacture of a component is disclosed. The fiber-reinforced plastic material is supplied to the extrusion apparatus and heated in a heating zone of the extrusion apparatus in order to then supply the fiber-reinforced plastic material to an extrusion nozzle of the extrusion apparatus, at which a material thread comprising fiber-reinforced plastic material is extruded for the component to be manufactured. In order to convey the fiber-reinforced plastic material through the heating zone, a screw conveyor of the extrusion apparatus is utilized, which has a length-diameter ratio of less than a set value. In the heating zone a maximum volume is provided for the fiber-reinforced plastic material and a rotational speed of the screw conveyor is limited to a maximum of speed.Type: GrantFiled: August 8, 2019Date of Patent: January 7, 2025Assignee: AIM3D GmbHInventors: Vincent Morrison, Clemens Lieberwirth, René Zielke, Robert Radon, Tim Weidner
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Patent number: 11993019Abstract: A 3D printing device includes at least one printing nozzle for a layer-by-layer application of a printing material provided for the production of a component to be printed along a direction of application (R). The 3D printing device has a temperature control device that is configured and provided both to cool and warm already applied printing material in the region of the printing nozzle.Type: GrantFiled: March 4, 2020Date of Patent: May 28, 2024Assignees: Brose Fahrzeugteile SE & Co. Kommanditgesellschaft, Würzburg, AIM3D GmbHInventors: Stefan Beetz, Clemens Lieberwirth, Vincent Morrison
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Publication number: 20240165874Abstract: It is provided a method for the additive manufacturing of a component, wherein the component is constructed in a layered manner by means of at least one extruder of a 3D printing device. In the additive manufacture of at least one component layer of the component, by means of the at least one extruder in a first work step, initially an outer contour of the component layer is produced, which extends in a layer plane and comprises at least one outer wall which extends in an extension direction perpendicular to the layer plane and is intended for bounding a volume region at least in part, wherein at least one volume chamber that is open in an extension direction is formed within the volume region, and in at least one following, second work step, the at least one volume chamber is filled with a filler material, at least in part.Type: ApplicationFiled: March 10, 2022Publication date: May 23, 2024Applicant: AIM3D GMBHInventors: Clemens Lieberwirth, Vincent Morrison
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Patent number: 11981083Abstract: A 3D printing device for building up a three-dimensional workpiece layer-by-layer includes a first side having a removal area in which a workpiece is built up by the printing device, wherein the removal area provides manual removability of the workpiece therefrom; a second side having a workpiece output from which the workpiece is removable; and a conveying device configured to remove the workpiece from the removal area in an automated way.Type: GrantFiled: June 10, 2020Date of Patent: May 14, 2024Assignees: Brose Fahrzeugteile SE & Co. Kommanditgesellschaft, Würzburg, AIM3D GmbHInventors: Stefan Beetz, Clemens Lieberwirth, Vincent Morrison
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Publication number: 20230123663Abstract: It is provided an extruder for a system for the additive manufacture of freely formable metal parts with or without a supporting structure by means of an extrusion method from a composite material, which is arranged on a three-dimensionally movable kinematic mechanism, with a building platform. The extruder consists of a housing and a screw arranged in the housing. The extruder is provided with a mechanical drive for the composite material to be extruded, with an exchangeable nozzle, arranged on the housing, and the housing is connected to the mechanical drive by way of suitable means for transporting the composite material.Type: ApplicationFiled: December 15, 2022Publication date: April 20, 2023Applicant: AIM3D GMBHInventors: Clemens LIEBERWIRTH, Hermann SEITZ
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Patent number: 11541593Abstract: It is provided an extruder for a system for the additive manufacture of freely formable metal parts with or without a supporting structure by means of an extrusion method from a composite material, which is arranged on a three-dimensionally movable kinematic mechanism, with a building platform. The extruder consists of a housing and a screw arranged in the housing. The extruder is provided with a mechanical drive for the composite material to be extruded, with an exchangeable nozzle, arranged on the housing, and the housing is connected to the mechanical drive by way of suitable means for transporting the composite material.Type: GrantFiled: May 27, 2016Date of Patent: January 3, 2023Assignee: AIM3D GMBHInventors: Clemens Lieberwirth, Hermann Seitz
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Publication number: 20220288842Abstract: A method and an apparatus for extrusion of fiber-reinforced plastic material for the additive manufacture of a component is disclosed. The fiber-reinforced plastic material is supplied to the extrusion apparatus and heated in a heating zone of the extrusion apparatus in order to then supply the fiber-reinforced plastic material to an extrusion nozzle of the extrusion apparatus, at which a material thread comprising fiber-reinforced plastic material is extruded for the component to be manufactured. In order to convey the fiber-reinforced plastic material through the heating zone, a screw conveyor of the extrusion apparatus is utilized, which has a length-diameter ratio of less than a set value. In the heating zone a maximum volume is provided for the fiber-reinforced plastic material and a rotational speed of the screw conveyor is limited to a maximum of speed.Type: ApplicationFiled: August 8, 2019Publication date: September 15, 2022Applicant: AIM3D GmbHInventors: Vincent MORRISON, Clemens LIEBERWIRTH, René ZIELKE, Robert RADON, Tim WEIDNER
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Publication number: 20220250321Abstract: A 3D printing device having at least one printing nozzle for applying a print material intended for the manufacture of a component to be printed. In particular, the 3D printing device comprises at least one moisture sensor designed to produce a signal depending on a moisture content of the print material fed in the direction of the at least one printing nozzle.Type: ApplicationFiled: March 4, 2020Publication date: August 11, 2022Applicants: Brose Fahrzeugteile SE & Co. Kommanditgesellschaft, Würzburg, AIM3D GmbHInventors: Stefan BEETZ, Clemens LIEBERWIRTH, Vincent MORRISON
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Publication number: 20220242045Abstract: A 3D printing device for building up a three-dimensional workpiece layer-by-layer includes a first side having a removal area in which a workpiece is built up by the printing device, wherein the removal area provides manual removability of the workpiece therefrom; a second side having a workpiece output from which the workpiece is removable; and a conveying device configured to remove the workpiece from the removal area in an automated way.Type: ApplicationFiled: June 10, 2020Publication date: August 4, 2022Applicants: Brose Fahrzeugteile SE & Co. Kommanditgesellschaft, Würzburg, AIM3D GmbHInventors: Stefan BEETZ, Clemens LIEBERWIRTH, Vincent MORRISON
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Publication number: 20220143914Abstract: A charging system for feeding processing material to at least one extruder screw including a hopper configured to conduct the processing material along a feed direction to the extruder screw, and a material reservoir for the gravity-driven feeding of the processing material to the hopper. The charging system also includes a feeding device via which processing material recirculated at the hopper against the feed direction by action of the extruder screw can again be conveyed in the direction of the extruder screw together with processing material fed from the material reservoir.Type: ApplicationFiled: February 12, 2020Publication date: May 12, 2022Applicant: AIM3D GMBHInventors: Vincent MORRISON, Clemens LIBERWIRTH, René ZIELKE, Robert RADON, Tim WEIDNER
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Publication number: 20220134662Abstract: A 3D printing device includes at least one printing nozzle for a layer-by-layer application of a printing material provided for the production of a component to be printed along a direction of application (R). The 3D printing device has a temperature control device that is configured and provided both to cool and warm already applied printing material in the region of the printing nozzle.Type: ApplicationFiled: March 4, 2020Publication date: May 5, 2022Applicants: Brose Fahrzeugteile SE & Co. Kommanditgesellschaft, Würzburg, AIM3D GmbHInventors: Stefan BEETZ, Clemens LIEBERWIRTH, Vincent MORRISON
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Publication number: 20220134661Abstract: A platform unit for being arranged on a base plate of a 3D printing device, wherein the platform unit defines a printing area for a component to be built up three-dimensionally in layers. The platform unit can be detachably fastened to the base plate and has at least one heating device for heating the printing area and/or at least one removable sintering base plate, which defines at least part of the printing area, and/or at least one magnetizing device for the alignment of magnetic particles printed for the component.Type: ApplicationFiled: March 4, 2020Publication date: May 5, 2022Applicants: Brose Fahrzeugteile SE & Co. Kommanditgesellschaft, Würzburg, AIM3D GmbHInventors: Stefan BEETZ, Clemens LIEBERWIRTH, Vincent MORRISON
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Publication number: 20200324337Abstract: It is provided an extruder for a system for the additive manufacture of freely formable metal parts with or without a supporting structure by means of an extrusion method from a composite material, which is arranged on a three-dimensionally movable kinematic mechanism, with a building platform. The extruder consists of a housing and a screw arranged in the housing. The extruder is provided with a mechanical drive for the composite material to be extruded, with an exchangeable nozzle, arranged on the housing, and the housing is connected to the mechanical drive by way of suitable means for transporting the composite material.Type: ApplicationFiled: May 27, 2016Publication date: October 15, 2020Applicant: AIM3D GmbHInventors: Clemens LIEBERWIRTH, Hermann SEITZ
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Publication number: 20200130231Abstract: Method and device for the extrusion of thermomechanically deformable materials, as well as a compact screw extruder. The configuration of the material infeed in a screw extruder, has a significantly smaller length-diameter ratio than known solutions from the fields of injection moulding and additive manufacturing and a crushing tool, located in the funnel-shaped infeed region of the vertically arranged screw extruder which prevents the rotational movement of the material in the funnel, and also thereby forces movement in the conveying direction of the screw extruder in combination with the gradient of the screw flanks. In addition, a portion of the coarse material is crushed, whereby the bulk material density is increased in the region of the screw and less air must be pressed out of the material in the region of the plasticization and homogenization zone.Type: ApplicationFiled: June 26, 2018Publication date: April 30, 2020Applicant: AIM3D GMBHInventors: Tom RÜCKBORN, René ZIELKE, Clemens LIEBERWIRTH, Vincent MORRISON, Hermann SEITZ