Abstract: A coil wound heat exchanger utilizing a deformable support system and method for making a tube bundle for the same includes a mandrel, a first tube layer formed by winding one or more tubes around the mandrel, and a plurality of supports and spacers circumferentially-arranged in an alternating pattern on an outer surface of the first tube layer. A second tube layer is formed by winding one or more tubes around the mandrel, whereby the second tube layer contacts an opposite side of the supports. A deforming force is applied to the second tube layer in a direction normal to the outer surface of each support, which causes the one or more tubes forming the second tube layer to deform the outer support surface of each support.

Abstract: A gasifier for converting a carbonaceous feedstock to produce syngas comprising a cone section and a throat section; wherein the throat section comprises a throat refractory material having an inside surface and a substantially cylindrical cooling element having an inner face and an outer face in a radial direction, and a top face and a bottom face in the vertical direction, wherein the inner, outer, top, and bottom faces define a cooling cavity; and wherein the cooling element is in thermal contact with the throat refractory material on the inner face, the top face, and the outer face.

Abstract: A nozzle for a pressure vessel can include a lip design that facilitates an improved reduction in stress at a location at which the nozzle can be joined to the vessel. Embodiments can include a contoured annular lip element for attachment to an end of a vessel to position a nozzle within an opening at an end of the vessel for fluidly connecting the vessel to another plant element. The nozzle can include one or more geometries to position a weld for joining the nozzle to the end of the vessel so that the weld is located at a pre-selected location to experience a pre-selected level of stress during operation of the vessel to facilitate use of a vessel having a reduced overall wall thickness to provide a vessel having an overall lower weight and capital cost while also improving the ease with which maintenance can be performed.

Abstract: A residue stream comprising liquid hydrocarbons and metal-rich solid particles is reacted with an oxidant stream in a gasifier to produce a syngas stream that is quenched in a water bath. The risk of plugging in the water lines is reduced by removing solids from the recycled water streams. Acid gases are stripped from at least a portion of the recycled water to reduce the risk of precipitates forming from the reaction of dissolved acid gases with metal ions.

Abstract: A method and apparatus for purifying air via a pre-purification unit (PPU) of an air separation unit (ASU) system can include passing air through a first adsorber of the PPU to purify the air for operation of the ASU system while it is at or below a first pre-selected operational capacity. In response to the operational capacity of the ASU system needing to be increased to a level above the first pre-selected operational capacity threshold, a second adsorber can be brought on-line in parallel with the first adsorber or in series with the first adsorber to provide improved purification capacity to account for the increased demand for purification capacity resulting from the increased operational capacity of the ASU system. This second adsorber can be different from the first adsorber (e.g. different in size, adsorption capacity for impurities within air, and/or configuration, etc.).

Abstract: An apparatus and process for fog mitigation can be include a mechanism to reduce fog formation and/or condense the fog into water to avoid fog being formed and moving through a site. Embodiments can be configured to utilize at least one fog collection mechanism positioned adjacent a vaporizer utilized to vaporizer a cryogenic liquid so that fog that may form adjacent the vaporizer is removed from air surrounding the vaporizer and prevented from spreading beyond the vaporizer to other areas of a site having the vaporizer (e.g. a hydrogen fueling station, etc.).

Abstract: An apparatus and process for warming a cryogenic liquid and re-cooling gas for recapture and recovery of that cryogenic gas can include recovery cryogenic gas and storing that gas in at least one storage device to avoid venting such gas to atmosphere. The stored gas can be fed to at least one heat exchanger to vaporize a cryogenic liquid being fed from at least one storage tank for dispending of that cryogenic fluid. The stored cryogenic gas can be cooled as a result of its use as a heating medium for vaporization of the cryogenic liquid and can be subsequently fed to one or more cryogenic liquid storage tanks as a cooled cryogenic gas, partially liquefied fluid that includes cryogenic liquid and cryogenic gas, or a fully liquefied cryogenic liquid for storage and subsequent use.

Abstract: A method for separating a raw feed gas stream utilizes a compressor, a chiller, a membrane drying stage, and a plurality of membrane separation stages. The raw feed gas stream may comprise biogas. In one example, the raw feed gas stream is supplied to the chiller where it is cooled to a target operating temperature to separate out condensed water. The gas stream is then supplied to a membrane drying stage to separate out water vapor. An off-gas from one of the membrane module stages may be recycled as a low pressure sweep gas on the low pressure side of the membrane drying stage to increase the driving force for water permeation within the membrane drying stage. The gas stream is then supplied to the plurality of membrane separation stages where it is upgraded into a high purity methane stream.

Abstract: A method for corrosion control is disclosed, wherein the method includes limiting all components involved in sulfuric acid formation to low levels. The components include, but may not be limited to oxygen, nitrogen oxides, sulfur oxides, and H2S. The method may also include maintaining the H2S level above typical pipeline concentrations to inhibit the reactions to form sulfuric acid in the pipeline.

Abstract: In a reactor comprising a cylindrical combustion chamber, at least one burner and a circular array of catalyst-containing tubes, there is provided a ring baffle on the wall opposite the burner(s) extending into the combustion chamber which redirects combustion gas around the combustion chamber, thereby enabling more even heat distribution and an increase in overall heat transfer.

Abstract: The invention relates to particular burners, particularly to non-premixed or partially-premixed dual-fue burners with flexibility to change the heat input from the two fuels. Accordingly, said burners may be used in applications that needs operation of a burner in both single-fuel, and/or duel-fuel mode depending on furnace operation needs. The invention further relates to furnaces including the burners and methods of operating the burners.

Abstract: An apparatus and process for pre-liquefaction processing of a fluid (e.g. hydrogen) can permit a reduction in capital costs and also an improvement in operational efficiency in flexibility. Embodiments can be configured to account for large variations in feed to be provided for liquefaction and also permit capital cost reductions associated with pre-liquefaction processing so the overall capital cost for liquefaction can be greatly reduced while also providing improved operational flexibility. For instance, embodiments can be configured to utilize one or more common pre-liquefaction processing elements to treat a fluid for pre-cooling of a fluid to a pre-selected liquefaction feed temperature.

Abstract: An apparatus and process for processing of a fluid (e.g. hydrogen) for liquefaction can permit a reduction in power consumption and also an improvement in operational efficiency in flexibility. Embodiments can be configured to account for large variations in feed to be provided for liquefaction and also permit operational cost reductions associated with liquefaction processing so the overall power consumption and operational cost for liquefaction can be greatly reduced while also providing improved operational flexibility. For instance, embodiments can be configured to feed a fluid to multiple liquefiers of a train of liquefiers based on a pre-selected set of feed routing criteria for improving power consumption and providing greater operational flexibility for liquefaction operations.

Abstract: The invention relates to particular burners, particularly to non-premixed or partially-premixed dual-fuel burners with flexibility to change the heat input from the two fuels. Accordingly, said burners may be used in applications that needs operation of a bummer in both single-fuel, and/or duel-fuel mode depending on furnace operation needs. The invention further relates to methods of operating the burners.

Abstract: A controller, process, and apparatus can be configured to provide backup electrical power to various equipment used in hydrogen and/or ammonia production in response to a loss of power condition being detected. The loss of power can be due to unavailable power from renewable sources (e.g. cloudy day, non-windy conditions) or due to other power transmission problems. The backup electrical power can be provided in a way that can reduce the carbon intensity associated with the providing of the backup power. The backup power can also be provided to help avoid degradation of equipment that can occur from sudden losses of electrical power. In some embodiments, hydrogen powered turbines, hydrogen fuel cells, biofuel generators, and/or hydrogen powered engines can be utilized for providing the backup power.

Abstract: The invention relates to particular burners, particularly to non-premixed or partially-premixed fuel burners with flexibility to oxygen enrich the burner. Accordingly, said burners may be used in applications that needs operation of a burner in both air-fuel, and/or oxy-fuel and/or air-oxy-fuel mode depending on furnace operation needs. The invention further relates to furnaces including the burners and methods of operating the burners.

Abstract: The invention relates to particular burners, and e.g. to a burner comprising a central main fuel lance, a pilot fuel conduit, a main oxidant conduit, an auxiliary oxidant conduit, and optionally a secondary fuel conduit, which are arranged in a particular and advantageous way to surround each other at least in their downstream sections. The invention further relates to furnaces including the burners and methods of operating the burners. Among others, the burners of the present invention allow a particularly advantageous way of including a pilot burner as an integral part of the main burner to ignite liquid fuel flame in a cold furnace. If required, the pilot flame can assist in extending the flammability limit or operating range of the liquid fuel burner.

Abstract: A computer-implemented method of providing hydrogen having a defined carbon intensity (CI) value to an end user location, the process comprising: selecting a total end-to-end maximum CI value for the hydrogen from production to delivery of the hydrogen to an end user location; receiving one or more feedstocks; receiving product CI values associated with each feedstock and/or the produced hydrogen; receiving demand data defining the end user demand for the hydrogen; receiving renewable power data; defining, in an optimization model, a plurality of constraints; generating, using the optimization model, a control strategy for control of the one or more industrial plants; and controlling the industrial plants in accordance with the values of the control variables to process the one or more feedstocks in order to provide a required quantity of hydrogen meeting the selected total end-to-end maximum CI value for use by an end user.

Abstract: There is provided a method of monitoring operational characteristics of an industrial gas plant complex comprising a plurality of industrial gas plants. The method being executed by at least one hardware processor and comprising: assigning a machine learning model to each of the industrial gas plants forming the industrial gas plant complex; training the respective machine learning model for each industrial gas plant based on received historical time-dependent operational characteristic data for the respective industrial gas plant; executing the trained machine learning model for each industrial gas plant to predict operational characteristics for each respective industrial gas plant for a pre-determined future time period; and comparing predicted operational characteristic data for each respective industrial gas plant for a pre-determined future time period with measured operational characteristic data for the corresponding time period to identify deviations in industrial gas plant performance.

Abstract: An apparatus can be arranged and configured so that after a gas turbine is shut down due to a detected condition, a higher autoignition temperature fuel can be utilized to purge a fuel delivery system and facilitate a quicker restart of the turbine. Embodiments can utilize conduits, valves, and a control system for detection of a fault condition warranting a shut down, purging of a lower autoignition temperature fuel via venting and use of a higher autoignition temperature fuel for purging to facilitate subsequent restarting of the turbine. Embodiments can be configured so an inert gas purge is not needed for venting and purging of the fuel delivery system.