Patents Assigned to Air Squared, Inc.
  • Patent number: 11933299
    Abstract: A dual-drive co-rotating scroll device includes a housing; a first scroll rotatably mounted within the housing via a first cylindrical extension and a first plurality of bearings, and having a first axis of rotation; and a second scroll rotatably mounted within the housing via a second cylindrical extension and a second plurality of bearings, and having a second axis of rotation different than the first axis of rotation. At least one of the first cylindrical extension and the second cylindrical extension may comprise a plurality of permanent magnets and operate as a rotor of a first motor. An Oldham ring may be positioned between the first scroll and the second scroll and configured to maintain a relative angular position between the first scroll and the second scroll.
    Type: Grant
    Filed: October 24, 2022
    Date of Patent: March 19, 2024
    Assignee: Air Squared, Inc.
    Inventors: John P. D. Wilson, Nathan D. Nicholas
  • Patent number: 11898557
    Abstract: Scroll devices with cooling fluid supplied through a crankshaft are provided. The device may comprise an orbiting scroll operably connected to a fixed scroll and a crankshaft operably connected to the orbiting scroll. A first seal may be positioned about an outer surface of the crankshaft to form a seal with the outer surface. A second seal may be positioned about an outer surface of the crankshaft to form a seal with the outer surface. A first channel and a second channel extend through the crankshaft and are in fluid communication with the orbiting scroll and a fluid source and a fluid reservoir.
    Type: Grant
    Filed: November 30, 2021
    Date of Patent: February 13, 2024
    Assignee: Air Squared, Inc.
    Inventors: Nathan D. Nicholas, John P. D. Wilson, Bryce R. Shaffer
  • Patent number: 11885328
    Abstract: A scroll device has a fixed scroll, and orbiting scroll, and at least an integrated cooling loop configured to receive coolant to cool the fixed scroll and the orbiting scroll. A flexible conduit is provided that curves radially around an orbital axis of the orbiting scroll to transfer coolant along integrated cooling loop. The integrated cooling loop separates coolant used to cool the fixed scroll and the orbiting scroll from the involutes of the scroll device providing clean operation of the scroll device. The integrated cooling loop may be defined by the flexible conduit, one or more cooling chambers, and/or one or more cooling passageways.
    Type: Grant
    Filed: July 19, 2022
    Date of Patent: January 30, 2024
    Assignee: Air Squared, Inc.
    Inventors: Nathan D. Nicholas, Joshua R. Mesward, John P. D. Wilson
  • Patent number: 11692550
    Abstract: A scroll device is disclosed having a housing, a motor having a shaft, an orbiting scroll connected to the shaft for moving the orbiting scroll, a fixed scroll mated to the orbiting scroll, an idler shaft for aligning the orbiting scroll and the fixed scroll, an inlet formed in the housing and/or the fixed scroll for receiving a cooling liquid, and a channel formed in the idler shaft for receiving the cooling liquid.
    Type: Grant
    Filed: November 17, 2020
    Date of Patent: July 4, 2023
    Assignee: Air Squared, Inc.
    Inventors: Bryce R. Shaffer, Justin Mattice, John Wilson
  • Patent number: 11530703
    Abstract: A scroll device includes a fixed scroll with an idler shaft bearing, an orbiting scroll with another idler shaft bearing; and an eccentric idler shaft having first and second arms extending in opposite directions and ending at first and second ends, the first and second arms supported by the fixed scroll idler shaft bearing and the orbiting scroll idler shaft bearing, respectively. The eccentric idler shaft has a hollow core extending from the first end to the second end, with at least one channel extending through the first arm and enabling fluid communication between the hollow core and the at least one first bearing, and at least one second channel extending through the second arm and enabling fluid communication between the hollow core and the least one second bearing.
    Type: Grant
    Filed: May 1, 2019
    Date of Patent: December 20, 2022
    Assignee: Air Squared, Inc.
    Inventors: Nathan D. Nicholas, Bryce R. Shaffer, John P. D. Wilson
  • Patent number: 11473572
    Abstract: A scroll device includes a fixed scroll with a first involute and a first cooling chamber; an orbiting scroll with a second involute and a second cooling chamber, the orbiting scroll mounted to the fixed scroll via a mechanical coupling, the orbiting scroll configured to orbit relative to the fixed scroll around an orbital axis; a flexible conduit in fluid communication with the first cooling chamber and the second cooling chamber, the flexible conduit extending around the orbital axis from a first side of the scroll device to a second side of the scroll device; and an integrated aftercooler.
    Type: Grant
    Filed: June 25, 2020
    Date of Patent: October 18, 2022
    Assignee: Air Squared, Inc.
    Inventors: John P. D. Wilson, Justin D. Mattice
  • Patent number: 11454241
    Abstract: A scroll device has a fixed scroll, and orbiting scroll, and at least one cooling chamber configured to receive coolant to cool the fixed scroll or the orbiting scroll. A flexible conduit that curves around an orbital axis of the orbiting scroll may transfer coolant into or out of the at least one cooling chamber. The scroll device may have a motor with a motor jacket configured to receive coolant for cooling the motor. One or more involutes of the scroll device may comprise a wall coated or plated with a solid abrasion-resistant lubricant.
    Type: Grant
    Filed: December 7, 2018
    Date of Patent: September 27, 2022
    Assignee: Air Squared, Inc.
    Inventors: Bryce R. Shaffer, Nathan D. Nicholas, Justin D. Mattice, John P. D. Wilson
  • Patent number: 11067080
    Abstract: A low cost scroll device and methods of manufacturing the same are described. The scroll device includes, for example, a drive pin hole and bearing bores machined into a scroll of the scroll device from the same side as the involute of the scroll; idler shaft assemblies with no more than one bearing in the orbiting scroll for mechanically coupling the orbiting scroll to the fixed scroll; and an epoxy coating applied using a process that requires assembly of the scroll device only once.
    Type: Grant
    Filed: February 14, 2019
    Date of Patent: July 20, 2021
    Assignee: Air Squared, Inc.
    Inventors: Joshua R. Mesward, Scott D. Farnham
  • Patent number: 11047389
    Abstract: A multi-stage vacuum pump, expander, or compressor, that incorporates one or more stages of a fixed scroll(s) and orbiting scroll(s) that operates simultaneously. The motor drives the orbiting scroll(s) within the structure, and the various fixed and orbiting scrolls are arranged for either parallel generation of a vacuum or high pressure gas, or arranged in series for generating of a significantly high vacuum or gaseous pressure, or a combination of parallel arranged and series arranged fixed and orbiting scrolls may be embodied within the structure, operated by a single motor means, in order to attain the high efficiencies of operation as a vacuum pump, or a gaseous compressor, during its functioning. The various combinations of orbiting and fixed scrolls, when arranged as aforesaid, can be reduced in size, or miniaturized, and used in conjunction with small appliances, or even in hand-held instruments, as for example, for use in conducting mass spectrometry, or for other purposes.
    Type: Grant
    Filed: March 4, 2019
    Date of Patent: June 29, 2021
    Assignee: Air Squared, Inc.
    Inventors: Robert W. Shaffer, Bryce R. Shaffer
  • Patent number: 10865793
    Abstract: A scroll device is disclosed having a housing, a motor having a shaft, an orbiting scroll connected to the shaft for moving the orbiting scroll, a fixed scroll mated to the orbiting scroll, an idler shaft for aligning the orbiting scroll and the fixed scroll, an inlet formed in the housing and/or the fixed scroll for receiving a cooling liquid, and a channel formed in the idler shaft for receiving the cooling liquid.
    Type: Grant
    Filed: November 30, 2017
    Date of Patent: December 15, 2020
    Assignee: Air Squared, Inc.
    Inventors: Bryce R Shaffer, Justin Mattice, John Wilson
  • Patent number: 10774690
    Abstract: A compact energy cycle construction that utilizes a working fluid in its operation is disclosed having a compact housing of a generally cylindrical form, an orbiting scroll type expander, a central shaft which is driven by the expander, a generator having a rotor and a stator with the central shaft being mounted to the rotor for rotating the rotor relative to the stator, a pump mounted to the central shaft, an evaporator positioned between the expander and the generator and surrounding the central shaft, and the orbiting scroll type expander, the central shaft, the generator, the pump, and the evaporator being housed within the compact housing to form an integrated system operable in accordance with an energy cycle.
    Type: Grant
    Filed: February 12, 2018
    Date of Patent: September 15, 2020
    Assignee: Air Squared, Inc.
    Inventors: Robert W. Shaffer, Bryce R. Shaffer
  • Patent number: 10683865
    Abstract: A co-rotating scroll is disclosed having a motor having a shaft, a drive scroll connected to the shaft for moving the drive scroll, a driven scroll connected to the drive scroll to be moved by the drive scroll, and an idler shaft for aligning the drive scroll and the driven scroll and for allowing the driven scroll to be moved by the drive scroll.
    Type: Grant
    Filed: August 26, 2016
    Date of Patent: June 16, 2020
    Assignee: Air Squared, Inc.
    Inventors: Robert W Shaffer, Bryce R Shaffer, Russell Vigil
  • Patent number: 10519815
    Abstract: A compact energy cycle construction that operates as or in accordance with a Rankine, Organic Rankine, Heat Pump, or Combined Organic Rankine and Heat Pump Cycle, comprising a compact housing of a generally cylindrical form with some combination of a scroll type expander, pump, and compressor disposed therein to share a common shaft with a motor or generator and to form an integrated system, with the working fluid of the system circulating within the housing as a torus along the common shaft and toroidally within the housing as the system operates.
    Type: Grant
    Filed: August 24, 2017
    Date of Patent: December 31, 2019
    Assignee: Air Squared, Inc.
    Inventors: Robert W. Shaffer, Bryce R Shaffer
  • Patent number: 10508543
    Abstract: A scroll device has a housing having a fixed scroll plate and an orbiting scroll plate mounted therein on an idler shaft, the fixed scroll plate having a side having a fixed interleaved involute scroll and an outward facing side, the orbiting scroll plate having a side that has an orbiting interleaved involute scroll, an inlet port for the introduction of a working fluid into the device, and a pressure plate positioned adjacent to the outward facing side of the fixed scroll plate.
    Type: Grant
    Filed: May 25, 2017
    Date of Patent: December 17, 2019
    Assignee: Air Squared, Inc.
    Inventor: Bryce R Shaffer
  • Patent number: 10400771
    Abstract: An eccentric compensating torsional drive system for reducing the rotational eccentric conflict between multiple eccentric rotational movement limits on the eccentric offset within the drive system includes a motor, a first offset distance coupling, an offset floating bearing, and a dynamic element that is driven in a first offset distance rotation by the motor, coupling, and offset floating bearing. The dynamic element is pivotally connected to a static element via a pivotal offset bearing assembly having a substantially matching offset to the first offset distance. Operationally, the offset bearing can have relative rotational movement to the coupling and dynamic element to lessen the dynamic conflict as between the first offset distance and the pivotal offset bearing assembly, as the offset bearing acts as a floating variance in rotational offset via changing a radial position to the coupling and dynamic element.
    Type: Grant
    Filed: December 9, 2016
    Date of Patent: September 3, 2019
    Assignee: Air Squared, Inc.
    Inventors: Justin Matthew Valdez, Kenneth Lee Jump
  • Patent number: 10221852
    Abstract: A multi-stage vacuum pump, expander, or compressor, that incorporates one or more stages of a fixed scroll(s) and orbiting scroll(s) that operates simultaneously. The motor drives the orbiting scroll(s) within the structure, and the various fixed and orbiting scrolls are arranged for either parallel generation of a vacuum or high pressure gas, or arranged in series for generating of a significantly high vacuum or gaseous pressure, or a combination of parallel arranged and series arranged fixed and orbiting scrolls may be embodied within the structure, operated by a single motor means, in order to attain the high efficiencies of operation as a vacuum pump, or a gaseous compressor, during its functioning. The various combinations of orbiting and fixed scrolls, when arranged as aforesaid, can be reduced in size, or miniaturized, and used in conjunction with small appliances, or even in hand-held instruments, as for example, for use in conducting mass spectrometry, or for other purposes.
    Type: Grant
    Filed: May 4, 2016
    Date of Patent: March 5, 2019
    Assignee: Air Squared, Inc.
    Inventors: Robert W. Shaffer, Bryce R. Shaffer
  • Patent number: 9885358
    Abstract: A three stage vacuum pump has three stages of fixed scrolls and orbiting scrolls that operate simultaneously. A motor drives the second orbiting scroll within the third fixed scroll upon three equally spaced idlers. One idler then transmits rotation and torque into the second stage. The second orbiting scroll has involutes upon both surfaces to engage the second fixed scroll inwardly and the first fixed scroll outwardly. The first fixed scroll has fins upon its back that extend into the atmosphere to transfer heat to air cool the pump. This pump also has a fan accelerating heat transfer. The pump operates the scrolls directly from a motor or from a motor and magnetic coupling so that the atmosphere does not infiltrate the pump.
    Type: Grant
    Filed: February 27, 2015
    Date of Patent: February 6, 2018
    Assignee: Air Squared, Inc.
    Inventor: Robert W. Shaffer
  • Patent number: 9784139
    Abstract: A compact energy cycle construction that operates as or in accordance with a Rankine, Organic Rankine, Heat Pump, or Combined Organic Rankine and Heat Pump Cycle, comprising a compact housing of a generally cylindrical form with some combination of a scroll type expander, pump, and compressor disposed therein to share a common shaft with a motor or generator and to form an integrated system, with the working fluid of the system circulating within the housing as a torus along the common shaft and toroidally within the housing as the system operates.
    Type: Grant
    Filed: September 22, 2015
    Date of Patent: October 10, 2017
    Assignee: Air Squared, Inc.
    Inventors: Robert W. Shaffer, Bryce R Shaffer
  • Patent number: 9028230
    Abstract: A three stage vacuum pump has three stages of fixed scrolls and orbiting scrolls that operate simultaneously. A motor drives the second orbiting scroll within the third fixed scroll upon three equally spaced idlers. One idler then transmits rotation and torque into the second stage. The second orbiting scroll has involutes upon both surfaces to engage the second fixed scroll inwardly and the first fixed scroll outwardly. The first fixed scroll has fins upon its back that extend into the atmosphere to transfer heat to air cool the pump. This pump also has a fan accelerating heat transfer. The pump operates the scrolls directly from a motor or from a motor and magnetic coupling so that the atmosphere does not infiltrate the pump.
    Type: Grant
    Filed: July 30, 2013
    Date of Patent: May 12, 2015
    Assignee: Air Squared, Inc.
    Inventor: Robert W. Shaffer
  • Patent number: 8523544
    Abstract: A three stage vacuum pump has three stages of fixed scrolls and orbiting scrolls that operate simultaneously. A motor drives the second orbiting scroll within the third fixed scroll upon three equally spaced idlers. One idler then transmits rotation and torque into the second stage. The second orbiting scroll to has involutes upon both surfaces to engage the second fixed scroll inwardly and the first fixed scroll outwardly. The first fixed scroll has fins upon its back that extend into the atmosphere to transfer heat to air cool the invention. This pump also has a fan accelerating heat transfer. The pump operates the scrolls directly from a motor or from a motor and magnetic coupling so that the atmosphere does not infiltrate the pump.
    Type: Grant
    Filed: April 11, 2011
    Date of Patent: September 3, 2013
    Assignee: Air Squared, Inc.
    Inventor: Robert W. Shaffer