Abstract: A bonding clip shell for protecting a bonding point between a bonding lead and a bonding strap. The bonding clip shell comprises a first part which comprises a first end, a second end, and an inner surface, the inner surface comprising a protrusion and a first seal, and a second part which comprises a first end, a second end and an inner surface, the inner surface comprising a cavity and a second seal. In the first ends of the first and second parts respectively, the first and second parts are joined through a hinge area. The cavity is configured to house and fix the protrusion providing a click system. When the protrusion is housed in the cavity, the first and second seals are configured to hermitically seal the inner surfaces of the bonding clip shell.

Abstract: An aircraft fuselage frame including a central element adapted to be located within the perimeter of the fuselage, and two lateral extensions projecting outside the perimeter of the fuselage from both sides of the central element that are a portion of a longitudinal structure of a lifting surface. The central element and the two lateral extensions are configured as an integrated piece.

Abstract: A method for manufacturing a composite part of an aircraft comprising the steps of placing a prepreg preform in a molding die between at least a molding die base part and a molding die upper part, debulking the air trapped in the prepreg, displacing the molding die upper part against the molding die base part in a direction perpendicular to the plane of the prepreg preform such that the molding die upper part presses the laminated perform until it reaches a blocking arrangement defining the position of the upper part relative to the base part for giving the prepreg preform the nominal thickness of the cured part, wherein said displacement is achieved by bolting the different parts of the molding die against each other, providing an elevated temperature to the preform such that it is cured.

Abstract: A method for obtaining a composite piece of n plies, at least one ply having a fiber volume greater than 58% in weight, the method comprising the steps of laying uncured prepreg plies and performing ultrasound compaction over each laid uncured laminate ply, wherein at least one of the uncured laminate plies has a fiber volume greater than 58% in weight. Finally, the composite laminate is cured. The step of performing ultrasound compaction comprises applying an ultrasonic compactor over each laid laminate ply.

Abstract: A multi-fan engine including a gas turbine engine, a casing and fans encased by geared rings, which connect with the geared rings of an adjacent fan(s) such that the rotation of one fan rotates the other fans. Intermediate gears may prove the connection between adjacent geared rings, wherein the intermediate gears are retracted by linear actuators to disengage the intermediate gears from the geared rings and thereby disengage the fans from each other. The multi-fan engine may be mounted flush to the fuselage of an aircraft invention to capture into the fans boundary layer airflow moving over the skin of the fuselage.

Abstract: A deformable structure, such as a panel or a shock absorber, for absorbing energy from a mechanical and/or acoustic impact. The structure comprises an inner core and one or more external layers covering the inner core. The inner core comprises a set of first segments having a positive Poison's ratio and second segments having a negative Poisson's ratio. The first and second segments are arranged alternately and joined to one another so that the deformation received by one first segment is transmitted to an adjacent second segment and vice versa.

Abstract: A structural composite component, in particular for an aircraft or spacecraft, includes: a lightning strike protection layer; and a composite battery including a cathode layer and a separation layer, wherein the lightning strike protection layer is formed integrated with the cathode layer, and wherein the separation layer is configured for providing acoustic damping, and/or fire barrier, and/or impact resistance to the structural composite component. A method for configuring such a structural composite component; and an aircraft or spacecraft including such a structural composite component are also described.

Abstract: Inspection methods and systems for detecting leaks in a vacuum bag assembly used in the manufacture of a composite part based on spraying helium over the vacuum bag and detecting the helium drawn by the vacuum inside the vacuum bag through a leak. The inspection methods comprise creating a local helium atmosphere in a chamber over the vacuum bag assembly by zones, following a programmed zonal sequence, for a first leak detection test of each zone and a subsequent second leak detection test if the first test gives a positive result. The inspection systems comprise a helium spraying system and helium detecting equipment arranged to implement the inspection methods.

Abstract: An auxiliary power unit (APU) starting system for an aircraft comprises an APU comprising a starter motor and a generator, a DC power network, an AC power network, an electric connection line, and a control unit for controlling the APU starting and generating phase. The APU starting system additionally comprises switches for alternatively connecting through the electric connection line the DC power network with the APU starter motor, and the AC power network with the APU generator, wherein the control unit is further configured to operate the switches to connect the DC power network with the APU starter motor during the APU starting phase, and the AC power network with the APU generator during the APU starting phase.

Abstract: A stringer made of composite material for reinforcing aircraft skin panels. Plies are introduced at 90° in a segment close to the stringer run-out, and progressively reducing the number of plies at 0°, such that the majority of the number of plies is at 90° in an segment adjacent to the run-out, so the stiffness of the run-out is reduced, and the load it supports is also therefore reduced. This is an alternative solution to the solutions already existing for getting the stringer run-outs to support a smaller load, thereby reducing both the risk of the plies of the stringer peeling off and the risk of separation between stringer and skin panel. A method of manufacturing said stringer is also provided.

Abstract: A method for managing a plurality of equipment pieces and operations within a factory for the manufacture of carbon fiber pieces, in order to increase production rate and reduce thereby manufacturing costs. In the method of the invention, collected production times are classified as added value production time or as wasted production time, and an efficiency parameter is calculated as a proportion between the sum of the added value production times, and a period of production time needed to complete said operation. Based on that efficiency parameter, causes for said wasted production times are identified and corrected. The invention provides a methodology for detecting and correcting causes which reduce production efficiency, in industries with low productivity cadence.

Abstract: An aircraft rear structure that comprises a rear pressure bulkhead, and a lifting surface located at both sides of the fuselage of the aircraft. The lifting surface comprises spars extending in the longitudinal direction of the lifting surface. The pressure bulkhead is aligned with one of the spars of the lifting surface.

Abstract: A tip structure for an aircraft airfoil, such as a control surface (ailerons, flaps, elevators, rudders, etc) and/or a lifting surface (wings, HTP's, VTP's) is a unitary body and includes a tip shell and a metallic material on the outer surface of the tip shell suitable to withstand a lighting strike. The tip shell has been obtained by a single-stage injection molding process using a thermoplastic composite material having fibers dispersed therein, and the metallic material has been integrally formed with the tip shell.

Abstract: A fuselage rear end of an aircraft, comprising a structural part comprising a skin and longitudinal and transversal reinforcing members and a fairing. The structural part longitudinally spans over the whole rear end and comprises a first portion in which the transversal reinforcing members occupy the whole perimeter of the corresponding fuselage section and at least a second portion in which the transversal reinforcing members occupy only a portion of the perimeter of the corresponding fuselage section. The fairing is located below the second portion of the structural part.

Abstract: An aircraft air conditioning system comprises a process air line configured to supply compressed process air provided by a process air source to an air conditioning unit of the aircraft air conditioning system and a trim air line branching off from the process air line upstream of the air conditioning unit and being configured such that trim air flows through the trim air line, the trim air having been branched off from the compressed process air flowing through the process air line. A compressor is arranged in the trim air line and is configured to compress the trim air flowing through the trim air line. A turbine of the aircraft air conditioning system is configured to drive the compressor. A cabin exhaust air line is configured to supply cabin exhaust air discharged from an aircraft cabin to the turbine for driving the turbine.

Abstract: A gas turbine engine for an aircraft includes a compressor, a combustion chamber, and a turbine having at least one stator, and at least one rotor. Each stator and rotor is formed by a plurality of blades, a fluid channel is formed between two consecutive blades, and each blade has two opposing surfaces. The compressor is in fluid communication with a first group of stator channels, and the combustion chamber is in fluid communication with a second group of stator channels, such that heat exchange can be performed through two opposing surfaces of at least one stator blade. The outer and the inner walls define a duct for the passage of the heated fluid through the rotor blades, and the outer wall is also arranged for directing the compressed air towards the combustion chamber.

Abstract: The manufacturing method object of the invention comprises the following stages: A) stacking strips of prepreg material on a laminating tool (14), so that an angled laminated part (2) is obtained comprising a central section (2a) contained in a first plane (12), at least one side section (2b) contained in a second plane (13), and at least one bending axis (5) between the central section (2a) and the at least one side section (2b), so that, the first plane and the second plane form an angle ?; B) forming of the angled laminated part (2) comprising bending along the bending axis (5) the, at least, one side section with respect to the central section (2a), obtaining a formed part (6); C) curing, of the formed part (6).

Abstract: A double-deck airplane that facilitates passenger embarking/disembarking and cargo loading/unloading operations in order to maximize the number of flight missions carried out in a given time. The floors of its upper and lower decks are planar surfaces extending continuously inside the fuselage in at least the inner space of the fuselage intended for the payload; the lower deck is located at a height from the ground that allows carrying out passenger embarking/disembarking via equipment incorporated in the airplane without any external airport ground equipment; passenger and/or cargo compartments are distributed on the upper and/or lower decks; and the lifting structure is disposed in the airplane in a manner that none of its components crosses the upper and lower decks.

Abstract: The invention provides an integrated aircraft structure, such as a fuselage, with reinforcing elements in areas of the structure that need them because they have openings or are subjected to high loads. The structure comprises a skin, a plurality of stringers and a plurality of frames with mouseholes for the passage of stringers at their crossing zones. The reinforcing elements are configured with a suitable shape to be superimposed to the stringers in said areas. A manufacturing processes of said integrated aircraft structure is also provided.

Abstract: A harness routing electrically connects a rear fuselage section of an aircraft and a trimmable Horizontal Tail Plane (HTP) installed at this rear section. The aircraft rear section includes a first clipping point wherein the harness is attached to a fuselage frame located in front of the torsion box front spar, and a second clipping point wherein the harness is attached to a front spar of the HTP torsion box. The second clipping point is located downstream the first clipping point from the fuselage towards the torsion box interior, and the harness passes through the front spar towards the interior of the torsion box downstream the second clipping point. The harness installation and routing is optimized, in order to reduce harness length and weight, but at the same time assuring that any damage to the harness cables are prevented during the entire aircraft operative life.