Abstract: A constant velocity universal joint includes a body which encloses the constant velocity joint components and provides a smooth outer surface. A semi-rigid plastic boot has a spherical surface sized to generally match the outer surface of the body. The material of the boot is sufficiently elastic to allow the boot to fit over the body, yet sufficiently resilient to snap the open end closed after the boot is placed over the body to provide a substantial seal preventing entry of debris under the seal. A retaining ring is positioned on the boot near the truncated end, the ring establishing the location of an elastic seal that contacts the outer surface of the body.

Abstract: Apparatus and methods for achieving a high strength bonded joint between a stub connector and a shaft.

Abstract: A universal joint or other vehicle driveline assembly includes an inner race, an outer race, and bearings positioned between the races. In some embodiments, the components of the universal joint that are in contact with the bearings are selectively processed to be harder than the other non-contact surfaces of the component.

Abstract: A constant velocity universal joint includes a body which encloses the constant velocity joint components and provides a smooth outer surface. A semi-rigid plastic boot has a spherical surface sized to generally match the outer surface of the body. The material of the boot is sufficiently elastic to allow the boot to fit over the body, yet sufficiently resilient to snap the open end closed after the boot is placed over the body to provide a substantial seal preventing entry of debris under the seal. A retaining ring is positioned on the boot near the truncated end, the ring establishing the location of an elastic seal that contacts the outer surface of the body.

Abstract: A constant velocity universal joint includes a body which encloses the constant velocity joint components and provides a smooth outer surface. A semi-rigid plastic boot has a spherical surface sized to generally match the outer surface of the body. The material of the boot is sufficiently elastic to allow the boot to fit over the body, yet sufficiently resilient to snap the open end closed after the boot is placed over the body to provide a substantial seal preventing entry of debris under the seal. A retaining ring is positioned on the boot near the truncated end, the ring establishing the location of an elastic seal that contacts the outer surface of the body.

Abstract: Apparatus and methods for achieving a high strength bonded joint between a stub connector and a shaft.

Abstract: A constant velocity universal joint includes a body which encloses the constant velocity joint components and provides a smooth outer surface. A semi-rigid plastic boot has a spherical surface sized to generally match the outer surface of the body. The material of the boot is sufficiently elastic to allow the boot to fit over the body, yet sufficiently resilient to snap the open end closed after the boot is placed over the body to provide a substantial seal preventing entry of debris under the seal. A retaining ring is positioned on the boot near the truncated end, the ring establishing the location of an elastic seal that contacts the outer surface of the body.

Abstract: A universal joint includes an inner race, an outer race, a ball cage, and balls positioned within windows of the ball cage. One end of the ball cage extends beyond the windows further than the other end of the ball cage.

Abstract: A tool is provided for assembling cross groove constant velocity universal joints. The assembly tool comprises a cup having an open end and a base opposite the open end. The open end has an inwardly tapered rim. The dimension between the base and the rim is established to align tracks of the inner race of the universal joint with the rim. A ball cage is held in position surrounding the inner race, and balls are inserted on the rim, in the cage, and against the inner race so that they are adequately engaged in the inner race for assembly. When all of the balls are positioned in tracks of the inner race, and within the cage, an outer race is brought into position over the rim. The rim is tapered such that a sufficient periphery of the balls is exposed above the rim for engagement with tracks of the outer race. The assemblage is then inverted, allowing the inner race to drop into the outer race, carrying the balls along the tracks and the cage with the balls.