Patents Assigned to Aisin AI Co., Ltd.
  • Patent number: 8151962
    Abstract: A synchromesh device for a transmission includes: a shaft; a sleeve; an idler gear; a gear piece; a synchronizer ring; a first spline, a second spline and a third spline, the first spline of the sleeve being engageable with each of the second spline of the gear piece and the third spline of the synchronizer ring; and a first chamfer, a second chamfer and a third chamfer, formed at one end of the first spline, one end of the second spline and one end of the third spline, respectively, for a spline-engagement and for a thrust-through operation. The first chamfer of the sleeve includes a small-diameter side thrusting through the third chamfer at the time of shifting and a large-diameter side thrusting through the second chamfer at the time of shifting. A chamfer angle of the large-diameter side is smaller than a chamfer angle of the small-diameter side.
    Type: Grant
    Filed: May 11, 2009
    Date of Patent: April 10, 2012
    Assignee: Aisin AI Co., Ltd.
    Inventors: Tadashi Kumagai, Jun Yabuta
  • Patent number: 8127638
    Abstract: A shift lever apparatus includes a shift lever including a pivot portion and a stick portion formed so as to extend in a vertical direction from the pivot portion, a base member including a shift lever supporting portion and a shift direction and a positioning member for applying a biasing force to the shift lever, and the positioning member having a first elastic member for pressing the shift lever, a second elastic member whose spring constant is smaller than that of the first elastic member and a second elastic member compressed amount regulating member for regulating the second elastic member to be compressed by a predetermined compressed amount so that a length of the second elastic member is a predetermined length.
    Type: Grant
    Filed: November 16, 2007
    Date of Patent: March 6, 2012
    Assignee: Aisin Ai Co., Ltd.
    Inventors: Tadashi Kumagai, Takamitsu Itoh
  • Publication number: 20120028759
    Abstract: When a gear position at a higher speed range than a “specific gear position at a lower speed range” (e.g., first speed) is determined (when the torsional vibration is difficult to occur), a clutch torque is controlled such that a clutch is in a totally engagement state (a revolution speed Ne of an output shaft of an engine=revolution speed Ni of an input shaft of a transmission). On the other hand, when the “specific gear position at the lower speed range” (e.g., first speed) is determined (when the torsional vibration is easy to occur), the clutch torque is controlled such that the clutch is in the semi-engagement state (Ne?Ni=predetermined positive value A). In the semi-engagement state, a “damping action by a slip on the clutch” is acted on the torsional vibration, whereby the amplitude of the torsional vibration can be reduced.
    Type: Application
    Filed: July 29, 2011
    Publication date: February 2, 2012
    Applicants: Aisin Seiki Kabushiki Kaisha, Aisin AI Co., Ltd
    Inventors: Manabu TSUJIMURA, Takeshige Miyazaki, Mitsutoshi Kamiya
  • Publication number: 20110296948
    Abstract: In an automatic dual-clutch transmission, a lowest speed driven gear, other driven gears and a reverse gear are provided on a first output shaft to be freely rotatable. A 2nd speed driven gear and a highest speed driven gear are provided on a second output shaft to be freely rotatable. Further, the 2nd speed driven gear is provided with a large-diameter gear meshing with a 2nd speed drive gear and a small-diameter gear provided bodily with the large-diameter gear, being fewer in tooth number and smaller in diameter than the large-diameter gear, and meshing with the reverse gear. Thus, the automatic dual-clutch transmission is reduced in diameter by not having an output shaft dedicated to the reverse gear and is able to set the gear ratio for reverse to be large.
    Type: Application
    Filed: February 22, 2010
    Publication date: December 8, 2011
    Applicant: AISIN AI CO., LTD.,
    Inventors: Takuya Yoshimi, Norio Kayukawa, Shiro Ogami, Yuichi Fukuhara
  • Patent number: 8033194
    Abstract: A transmission for a vehicle includes first to fourth counter shafts arranged in parallel with one input shaft, a reduction gear set including first to fourth reduction gears respectively provided at an output shaft and first to third counter shafts for connecting the output shaft and the corresponding counter shafts, an intermediate gear set including a driving gear, a driven gear and an idling gear for connecting the input shaft and the fourth counter shaft, and first to third gear mechanisms each provided between corresponding two shafts and each having two gear sets and one switching clutch provided between the corresponding two gear sets for selectively establishing a power transmitting path between the corresponding two shafts via one of the two gear sets or via the other one of the two gear sets.
    Type: Grant
    Filed: August 1, 2008
    Date of Patent: October 11, 2011
    Assignee: Aisin AI Co., Ltd.
    Inventor: Hiroyuki Suzuki
  • Patent number: 8020682
    Abstract: A synchronizer device includes a first rotating member provided at a shaft, a second rotating member rotatably provided at the shaft and including a conical body on which an outer conical surface is formed, a synchronizer ring having an inner conical surface contacting the outer conical surface, and arranged between the first and the second rotating members, the synchronizer ring being movable in an axial direction of the first rotating member and integrally rotated with the first rotating member, a sleeve provided at an outer circumference of the first rotating member, and the sleeve being slidable in the axial direction of the first rotating member, a lever provided at an inner circumference of the sleeve and arranged between the first rotating member and the synchronizer ring, and a retracting member including an outwardly biasing portion and a retracting biasing portion for biasing the lever away from the synchronizer ring.
    Type: Grant
    Filed: October 31, 2007
    Date of Patent: September 20, 2011
    Assignees: Aisin AI Co., Ltd., Kyowa Metal Works Co., Ltd.
    Inventors: Daisuke Saito, Yukio Ueda, Yuji Gatade
  • Publication number: 20110185847
    Abstract: [Subject] In a hybrid drive power apparatus, distortional oscillation of power transfer shafts caused by fluctuation in output torque of an engine is restrained to prevent the occurrence of unpleasant noises such as hitting noise of gear teeth, harsh noise in the vehicle body and the like.
    Type: Application
    Filed: April 3, 2009
    Publication date: August 4, 2011
    Applicants: AISIN AI CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA, AISIN SEIKI KABUSHIKI KASIHA
    Inventors: Toshio Tanba, Yuichi Fukuhara, Kan Sasaki, Koji Murakami, Masahiro Omura
  • Publication number: 20110174557
    Abstract: [Subject]To rapidly rise a temperature of lubricant in a transmission housing of a hybrid drive power apparatus when the lubricant temperature is lower than a preset lower limit value.
    Type: Application
    Filed: April 17, 2009
    Publication date: July 21, 2011
    Applicants: AISIN AI CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA, AISIN SEIKI KABUSHIKI KAISHA
    Inventors: Toshio Tanba, Yuichi Fukuhara, Kan Sasaki, Hiroshi Sato, Masahiro Omura
  • Publication number: 20110174558
    Abstract: [Subject] In a hybrid drive power apparatus, loss of drive power caused by drag torque of a friction clutch is decreased to reduce fuel consumption rate.
    Type: Application
    Filed: April 17, 2009
    Publication date: July 21, 2011
    Applicant: Aisin AI Co.,Ltd.
    Inventors: Toshio Tanba, Yuichi Fukuhara, Kan Sasaki, Mitsuhiro Tabata, Masahiro Omura
  • Publication number: 20110167957
    Abstract: An automatic dual-clutch transmission is able to establish a parking lock by bringing one of a first input shaft and a second input shaft into engagements with a low speed stage gear train as well as with a reverse stage gear train in performing a parking. Gears of an engaging member and a mating sleeve in at least one of a low speed stage shift clutch and a reverse stage shift clutch which are simultaneously brought into engagements to establish the parking lock are able to mesh with each other at axially extending side surfaces thereof which are formed to extend linearly in parallel to an axial direction thereof.
    Type: Application
    Filed: December 20, 2010
    Publication date: July 14, 2011
    Applicant: Aisin AI Co., Ltd.
    Inventors: Hiroyuki KATO, Shiro OGAMI
  • Patent number: 7975804
    Abstract: A lubricating structure for a transmission includes an axial hole formed penetrating through a gear shaft in an axial direction thereof and having a first opening at one axial end of the gear shaft for supplying therein a lubricant and a second opening at the other axial end thereof, a first oil hole provided on the gear shaft in a radial direction thereof to establish communication between the axial hole and an outside of the gear shaft, and a tapered groove provided on an inner wall of the axial hole in the axial direction thereof, wherein the lubricant is supplied to a portion needing lubrication via the axial hole or via the axial hole and the first oil hole, and the tapered groove is deeper at the second opening side than the first opening side.
    Type: Grant
    Filed: March 28, 2008
    Date of Patent: July 12, 2011
    Assignee: Aisin AI Co., Ltd.
    Inventor: Kenji Kuryu
  • Patent number: 7958969
    Abstract: A transfer device for a vehicle includes a casing, a cylindrical input shaft supported by the casing, a first end of the input shaft engaging with a driveshaft, an output shaft supported on an internal surface of a second end of the input shaft and engaging with the second end of the input shaft, the output shaft including an oil passage formed therein in an axial direction, and a lubrication fluid supply passage supplying a lubrication fluid from the casing to the oil passage. The lubrication fluid supply passage includes an inner fluid tight chamber annularly formed with an external surface of the output shaft and an internal surface of the input shaft, a first passage establishing a communication between the inner fluid tight chamber and the oil passage, and a second passage establishing a communication between the inner fluid tight chamber and an external surface of the input shaft.
    Type: Grant
    Filed: January 22, 2007
    Date of Patent: June 14, 2011
    Assignees: Aisin Ai Co., Ltd., Toyota Jidosha Kabushiki Kaisha
    Inventors: Toru Inoue, Satoshi Munakata
  • Patent number: 7926612
    Abstract: A vehicle includes an engine, a pair of side frames extending along a vehicle body in a front-rear direction of the vehicle, a transmission adapted to be axially connected with the engine and adapted to be transversely mounted on the vehicle body, includes an input shaft, an output shaft, a first counter shaft, a second counter shaft, a first gear mechanism, a second gear mechanism, a third gear mechanism, and a transmission case, wherein the first and second gear mechanisms are arranged relatively close to the engine, the third gear mechanism is arranged more remote from the engine than the second gear mechanism, the first counter shaft is arranged above the input shaft and the second counter shaft, and the transmission case forms a cut-out portion at an upper portion of a back wall portion of the transmission case.
    Type: Grant
    Filed: September 10, 2008
    Date of Patent: April 19, 2011
    Assignee: Aisin AI Co., Ltd.
    Inventor: Hiroyuki Suzuki
  • Patent number: 7921749
    Abstract: A case includes an assembling hole portion and a snap ring preassembled hereto. When fixing a bearing to the case, a first distance between both ends of the snap ring can be expanded within the assembling hole portion. The bearing is used for supporting a rotational shaft of the case. The assembling hole portion includes dual hole portions, which open at respective positions where the both ends of the snap ring can be expanded within the dual hole portions.
    Type: Grant
    Filed: August 2, 2007
    Date of Patent: April 12, 2011
    Assignees: Aisin AI Co., Ltd., Toyota Jidosha Kabushiki Kaisha
    Inventors: Koji Wakabayashi, Daisuke Saito, Yoshiyuki Aoyama, Satoshi Munakata
  • Patent number: 7900535
    Abstract: A transmission includes: a casing of the transmission; a shaft rotatably supported by the casing and having an oil passage; plural gears mounted on the shaft. The lubricant is partly lifted and stirred in response to a shift operation implemented by selectively engaging and rotating the gears. The transmission further includes a lubricating mechanism placed at a position higher than the shaft and having an upper end opening in an upward direction so as to collect and store the lifted lubricant. The lubricating mechanism is provided with an oil supply port through which the lubricant is guided to the oil passage of the shaft.
    Type: Grant
    Filed: February 21, 2006
    Date of Patent: March 8, 2011
    Assignees: Aisin AI Co., Ltd., Toyota Jidosha Kabushiki Kaisha
    Inventors: Seiji Usami, Takafumi Yamada, Yasuhiro Nitta, Akihiko Ikeda, Shinji Ogawa
  • Patent number: 7857091
    Abstract: A vehicle includes an engine, a pair of side frames extending along a vehicle body in front-rear direction of the vehicle, a transmission adapted to be axially connected with the engine and adapted to be transversely mounted on a vehicle body, includes an input shaft, a first counter shaft, a second counter shaft, a first gear mechanism, a second gear mechanism, a third gear mechanism, and a transmission case, wherein the first and third gear mechanisms are arranged close to the engine, the second gear mechanism is arranged more distant from the engine, the second counter shaft is arranged above the input and the first counter shaft, and the transmission case forms a cut-out portion at an upper portion of the back wall portion of the transmission case.
    Type: Grant
    Filed: September 11, 2008
    Date of Patent: December 28, 2010
    Assignee: Aisin Ai Co., Ltd.
    Inventor: Hiroyuki Suzuki
  • Patent number: 7832299
    Abstract: A gear-type transmission apparatus includes a first input shaft, a second input shaft provided coaxially and rotatably relative to the first input shaft, a first counter shaft and a second counter shaft arranged in parallel to the first and the second input shafts, an output shaft, a dual clutch mechanism having a first clutch and a second clutch for transmitting a rotation of a driving shaft driven by a power source to the first and the second input shafts, a first gear change mechanism, a second gear change mechanism, a reverse gear set having a reverse shift stage driving gear, a reverse shift stage intermediate gear, and a reverse shift stage driven gear, and a switching clutch having a reverse shift stage engaging member for establishing/interrupting a torque transmission from the driving shaft to the output shaft via the reverse shift set.
    Type: Grant
    Filed: February 14, 2008
    Date of Patent: November 16, 2010
    Assignee: Aisin Ai Co., Ltd.
    Inventors: Kazutaka Kobayashi, Shiro Ogami, Yuichi Fukuhara
  • Publication number: 20100250080
    Abstract: A control apparatus for an automated manual transmission having a plurality of power transmitting units respectively including clutches for connecting and disconnecting a power transmission path between a power source and the automated manual transmission and transmission mechanisms connected to the corresponding clutches so as to transmit a power of the power source, includes a clutch temperature calculating means for calculating a temperature of each of the clutches, and a vehicle moving start controlling means for controlling a moving start of the vehicle so that when the temperature of one of the clutches, calculated by means of the clutch temperature calculating means, is equal to or higher than a predetermined usage restriction threshold value, the other one of the clutches is used so as to transmit the power of the power source to the other one of the power transmission units, having the other one of the clutches.
    Type: Application
    Filed: March 30, 2010
    Publication date: September 30, 2010
    Applicant: AISIN AI CO., LTD.
    Inventors: Shuichi DOMAE, Atsushi Takeuchi, Kiyoshi Nagami, Takeshige Miyazaki, Yoshiki Ito, Hiroki Hatori, Hiroshi Toyoda
  • Publication number: 20100234174
    Abstract: An apparatus comprises a changeover mechanism which is able to change a connection state of an electric motor output shaft to any one from alternatives consisting of “an IN-Connection State” in which a power transmission path is provided between a transmission input shaft and the electric motor output shaft, “an OUT-Connection State” in which a power transmission path is provided between the transmission output shaft and the electric motor output shaft, and “a neutral state” in which no transmission path therebetween is provided. The changeover is carried out based on a combination (area) of a vehicle speed V and a required driving torque T. As for the changeover, a neutral area is enlarged so that a possibility of selecting the neutral state becomes higher, as a battery temperature is higher, or as an electric motor temperature is higher, or as a remaining battery level is larger.
    Type: Application
    Filed: March 10, 2010
    Publication date: September 16, 2010
    Applicant: Aisin AI Co., Ltd.
    Inventors: Takeshige Miyazaki, Hiroki Hatori, Kan Sasaki, Toshio Tanba, Yousuke Hayashi
  • Publication number: 20100234173
    Abstract: An apparatus comprises a changeover mechanism which is able to change a connection state of an electric motor output shaft to any one of states including, “an IN-Connection State” in which a power transmission path is provided between a transmission input shaft and the electric motor output shaft, “an OUT-Connection State” in which a power transmission path is provided between the transmission output shaft and the electric motor output shaft, and “a neutral connection state” in which no transmission path therebetween is provided. The changeover is carried out based on a combination (area) of a vehicle speed V and a required driving torque T. As for the changeover, an IN-connection area, in which an electric-motor-driving-wheels-maximum-torque is larger than in an OUT-Connection State and in a neutral connection area, is enlarged.
    Type: Application
    Filed: March 10, 2010
    Publication date: September 16, 2010
    Applicant: Aisin AI Co., Ltd.
    Inventors: Takeshige Miyazaki, Hiroki Hatori, Kan Sasaki, Toshio Tanba, Yousuke Hayashi