Patents Assigned to Akebono Brake Industry Co., Ltd.
  • Patent number: 10295004
    Abstract: A brake system that includes a brake piston that includes a piston pocket. A nut is located inside the piston pocket. During a brake apply, the brake piston is adapted to move a brake pad against a brake rotor to create a clamping force. During the brake apply, the nut is moved with the brake piston.
    Type: Grant
    Filed: February 16, 2017
    Date of Patent: May 21, 2019
    Assignee: AKEBONO BRAKE INDUSTRY CO., LTD.
    Inventors: Galus Chelaidite, Brian Lewis Boyle
  • Patent number: 10288137
    Abstract: A brake piston includes a piston pocket. The piston pocket receives a nut that is axially moveable along a center axis. The nut is restricted from rotating within the piston pocket when a torque due to a frictional engagement between a nut seal and an inner pocket wall, one or more projections, or both is greater than an it torque at the nut. The nut is rotatable within the piston pocket when a torque due to the frictional engagement between the nut seal and the inner pocket wall, the one or more projections or both is less than the input torque at the nut and is less than the torque due to the frictional engagement between the piston and the piston seal.
    Type: Grant
    Filed: April 6, 2018
    Date of Patent: May 14, 2019
    Assignee: AKEBONO BRAKE INDUSTRY CO., LTD.
    Inventors: Galus Chelaidite, Michio Suzuki
  • Patent number: 10280995
    Abstract: A brake caliper housing having: an inner body having one or more inner piston bores open toward a rotor gap; an outer body having: one or more outer piston bores open toward the rotor gap, a bridge structure which extends over the rotor gap, and a plurality of reinforcing structures included in the bridge structure; wherein a longitudinal plane passes through both the inner body and the outer body; wherein the plurality of reinforcing structures extend at an angle away from the longitudinal plane as the plurality of reinforcing structures extend from an exterior surface of the outer body over the rotor gap; and wherein one or more bridge fasteners parallel to the longitudinal plane secure the bridge structure to the inner body so that the bridge structure connects the outer body to the inner body.
    Type: Grant
    Filed: January 5, 2017
    Date of Patent: May 7, 2019
    Assignee: AKEBONO BRAKE INDUSTRY CO., LTD
    Inventors: Brad Robert Lethorn, Scott Alan Dubay
  • Patent number: 10267371
    Abstract: An assembly that includes a parking brake system including two or more spindle/nut devices. The two or more spindle/nut devices include a high efficiency device and a low efficiency device. The high efficiency device is in communication with a first end of a brake pad, and the low efficiency device in communication with a second end of the brake pad. The high efficiency device moves the first end of the brake pad against a braking surface, and the low efficiency device moves the second end of the brake pad against the braking surface. After one or both of the ends of the brake pad are moved against the braking surface and a clamping force is created, the low efficiency device locks and prevents movement of the high efficiency device so that the clamping force is maintained.
    Type: Grant
    Filed: April 25, 2017
    Date of Patent: April 23, 2019
    Assignee: AKEBONO BRAKE INDUSTRY CO., LTD
    Inventor: Galus Chelaidite
  • Patent number: 10267369
    Abstract: A brake piston that includes a body and a cap. The cap is free to move or pivot relative to the body. The body is adapted to generally maintain axial alignment with a piston bore that is adapted to support the brake piston, and the cap is free to move or pivot relative to the body and the piston bore.
    Type: Grant
    Filed: July 28, 2017
    Date of Patent: April 23, 2019
    Assignee: AKEBONO BRAKE INDUSTRY CO., LTD
    Inventors: Brad Robert Lethorn, Rory Hourihan
  • Patent number: 10233989
    Abstract: A friction material includes a fiber base material, a friction modifying material and a binder. The friction modifying material includes alumina particles including, as a main component, ?-alumina particles. The ?-alumina particles are contained in an amount of 1 mass % or more in the friction material.
    Type: Grant
    Filed: March 2, 2017
    Date of Patent: March 19, 2019
    Assignee: AKEBONO BRAKE INDUSTRY CO., LTD.
    Inventors: Takuya Takada, Motoyuki Miyaji, Toru Kawata
  • Patent number: 10233988
    Abstract: A friction material comprising: (a) at least one lubricant, wherein the at least one lubricant includes an amount of graphite, and wherein at least about 30 percent by weight of the graphite has a particle size of greater than about 500 microns using a sieve analysis; (b) at least one metal containing constituent for imparting reinforcement, thermal conductivity, and/or friction when the friction material is brought into contact with a movable member, wherein the at least one metal containing constituent includes iron and an iron containing compound; (c) a micro-particulated material; (d) one or more filler materials; (e) optionally at least one processing aid; (f) a balance being an organic binder, wherein the organic binder has less than 1 percent by weight of free phenol; wherein the friction material is free of asbestos and substantially devoid of copper.
    Type: Grant
    Filed: September 6, 2016
    Date of Patent: March 19, 2019
    Assignee: AKEBONO BRAKE INDUSTRY CO., LTD
    Inventors: Sunil Kesavan, Xinming Shao
  • Patent number: 10197148
    Abstract: Since a second reinforcing rib (24e) protruding from a motor accommodating portion (24) to outside is provided to a portion formed with a weld line (WL) formed by the merger of molten resin (MR), the material thickness of the portion formed with the weld line (WL) can be increased. Therefore, the strength of the portion formed with the weld line (WL) is improved, and the strength of a case (21) as a whole can be improved. The case (21) sufficiently resistible to outer shocks can be achieved, and can be sufficiently used even in adverse environments such as a place near an undercarriage of a vehicle, and high reliability can be obtained. Since a small flange portion is provided on a caliper fixing portion side which supports an output shaft where large running torque is loaded, the weld line can be kept away from the caliper fixing portion, with this small flange portion taken as an inlet portion for the molten resin.
    Type: Grant
    Filed: February 5, 2016
    Date of Patent: February 5, 2019
    Assignees: Mitsuba Corporation, Akebono Brake Industry Co., Ltd.
    Inventor: Satoshi Aida
  • Patent number: 10190649
    Abstract: This friction material contains a fiber base material, a friction modifier and a binder. The content of copper in the friction material is not more than 0.5 mass % in terms of elemental copper, and the content of the binder is at least 10 mass %. Furthermore, the friction material contains calcium hydroxide and zinc, and has a pH of at least 11.7.
    Type: Grant
    Filed: November 11, 2014
    Date of Patent: January 29, 2019
    Assignee: AKEBONO BRAKE INDUSTRY CO., LTD.
    Inventors: Motoyuki Miyaji, Katsumi Shibuya, Takayuki Watanabe
  • Patent number: 10184536
    Abstract: A brake piston assembly including a brake piston; a rotary to linear stage mechanism including a spindle and a nut; and a ball ramp assembly including a nut ramp plate and a piston ramp plate. The brake piston includes a piston pocket. The ball ramp assembly is located at a bottom wall of the piston pocket. The ball ramp assembly engages a side wall of the piston pocket so that the ball ramp assembly is maintained in the piston pocket after the ball ramp assembly is assembled in the piston pocket. Rotation of the spindle causes the nut to axially move until the nut directly contacts the nut ramp plate, and further axial movement of the nut causes the nut to move the ball ramp assembly and the brake piston against an inboard brake pad to create a clamp force.
    Type: Grant
    Filed: September 23, 2016
    Date of Patent: January 22, 2019
    Assignee: AKEBONO BRAKE INDUSTRY CO., LTD.
    Inventors: Galus Chelaidite, Michio Suzuki
  • Patent number: 10184535
    Abstract: A brake piston comprising a) an open end; b) a closed end; c) a piston cylindrical wall comprising a polymeric material which extends from the closed end to the open end; d) a core member comprising a metallic material located within the cylindrical wall which extends between the closed end and the open end without extending completely to the open end; and wherein the core member structurally reinforces the brake piston. The brake piston may find particular use in a disc brake assembly. The core member may be particularly useful for structurally reinforcing the brake piston when receiving and transferring a brake apply force.
    Type: Grant
    Filed: October 5, 2016
    Date of Patent: January 22, 2019
    Assignee: AKEBONO BRAKE INDUSTRY CO., LTD.
    Inventor: James Andrew Reuss
  • Publication number: 20180355935
    Abstract: A friction material includes a bio-soluble inorganic fiber and a metal sulfide. A content of the bio-soluble inorganic fiber based on the friction material is 7% by volume or more. The friction material includes no copper component and no metal fiber. The friction material may further include zinc.
    Type: Application
    Filed: November 22, 2016
    Publication date: December 13, 2018
    Applicant: AKEBONO BRAKE INDUSTRY CO., LTD.
    Inventors: Takuya TAKADA, Hiroshi TOKUMURA, Toru KAWATA
  • Patent number: 10151367
    Abstract: A friction material includes a fiber base material, a friction modifier and a binder. The friction modifier includes two or more kinds of titanate compounds. The two or more kinds of titanate compounds have a median diameter (D50) of 20 ?m or more. At least one of the two or more kinds of titanate compounds is a porous titanate compounds. The friction material includes no copper component.
    Type: Grant
    Filed: October 31, 2017
    Date of Patent: December 11, 2018
    Assignee: AKEBONO BRAKE INDUSTRY CO., LTD.
    Inventors: Yu Iwai, Saki Maruta, Yoichi Kawashima, Hiroshi Isobe
  • Patent number: 10144189
    Abstract: A mold of a brake pad friction material, including a mold member fitted into a mold frame into which a powder material of the brake pad friction material is put, in which the mold member is configured such that a pressing surface in a surface of the mold member, which forms a region abutting the powder material put into a mold frame, has a concave shape that is formed by being gradually recessed from both end portion sides to a center portion side of the pressing surface.
    Type: Grant
    Filed: June 17, 2014
    Date of Patent: December 4, 2018
    Assignee: AKEBONO BRAKE INDUSTRY CO., LTD.
    Inventors: Hiroshi Kasuya, Takuya Kitami, Motoyuki Miyaji, Michinori Yanagi
  • Patent number: 10137878
    Abstract: A method that includes steps of measuring voltage and current of the parking brake system during creation of a parking brake apply or release of the parking brake apply. The method includes estimating motor position, motor speed, and a current draw of the motor using the measured voltage and the measured current. The method includes estimating a parking brake force with the estimated motor position. The method includes correcting the estimated motor position, motor speed, and the current draw of the motor with the measured current, and/or correcting the estimated parking brake force with the corrected estimated motor position, corrected motor, and the corrected current draw of the motor. The method includes determining the creation of the parking brake apply with the corrected parking brake force and/or determining release of the parking brake apply with the corrected estimated motor position.
    Type: Grant
    Filed: October 11, 2016
    Date of Patent: November 27, 2018
    Assignee: AKEBONO BRAKE INDUSTRY CO., LTD.
    Inventor: George Ritter
  • Patent number: 10125256
    Abstract: A composition is provided having at least one binder, and a fiber substrate. The fiber substrate has organic fibers and metallic fibers, the amount of metallic fibers being superior or equal to the amount of organic fibers. The composition further has at least one oxide compound (A) selected among at least one silicate compound (A1), at least one phosphate compound (A2), and any mixture thereof.
    Type: Grant
    Filed: April 19, 2016
    Date of Patent: November 13, 2018
    Assignee: Akebono Brake Industry, Co., Ltd.
    Inventors: Anne-Laure Becquet, Wataru Shindo
  • Patent number: 10119582
    Abstract: A parking mechanism part (12) including a clamp member (39) and a thrust generation mechanism (40) is integrally arranged in a caliper (8) constituting an opposed-piston type disk brake (2a). The clamp member (39) is supported on the caliper (8) to be movable along the axial direction with respect to an inner body part (14) of the caliper (8), a spindle (45) of the thrust generation mechanism (40) is rotatably supported on the base part (42) of the clamp member (39), a nut (46) threadedly engaged with the tip end of the spindle (45) is arranged inside a combined-use piston (10) fitted in an enter-side inner cylinder (18b).
    Type: Grant
    Filed: March 27, 2015
    Date of Patent: November 6, 2018
    Assignee: AKEBONO BRAKE INDUSTRY CO., LTD.
    Inventors: Tetsuya Noguchi, Yoshio Totsuka, Tomoki Yachi
  • Publication number: 20180298962
    Abstract: A caliper body (12) of a disc brake apparatus (10) includes an accommodating portion (14a) which accommodates a piston (20) for pressing a brake pad (66), a cam lever (42) for generating a pressing force through rotation, and a pressing force transmission mechanism (24) which is interposed between the piston (20) and the cam lever (42) to transmit a pressing force to the piston (20). The accommodating portion (14a) has an opening portion through which the piston (20), the cam lever (42) and the pressing force transmission mechanism (24) can be assembled into the caliper body (12) from a thick back side thereof, and both the accommodating portion (14a) and the opening portion are opened to a rotor disposition side area in the caliper body (12).
    Type: Application
    Filed: April 20, 2016
    Publication date: October 18, 2018
    Applicant: AKEBONO BRAKE INDUSTRY CO., LTD.
    Inventors: Kazuhiro YOSHIKAWA, Toshifumi MAEHARA
  • Patent number: 10092951
    Abstract: The present teachings provide a method comprising steps of: forming an integral brake caliper body and support bracket that comprises a caliper body and a support bracket; and separating the caliper body from the support bracket.
    Type: Grant
    Filed: August 31, 2015
    Date of Patent: October 9, 2018
    Assignee: AKEBONO BRAKE INDUSTRY CO., LTD
    Inventors: Aurelian Bahmata, Brad Lethorn
  • Patent number: D831551
    Type: Grant
    Filed: August 30, 2016
    Date of Patent: October 23, 2018
    Assignee: AKEBONO BRAKE INDUSTRY CO., LTD
    Inventors: Kirby Lee Wilson, Andreas Keller