Patents Assigned to Akebono
  • Publication number: 20220341476
    Abstract: There is provided a caliper for an opposed piston type disc brake including: an inner body including a pair of attachment boss portions; an outer body; and a pair of side bridges connecting, in the axial direction, end portions of the inner body on both outer sides in the circumferential direction and end portions of the outer body on both outer sides in the circumferential direction. At least one of the pair of side bridges includes a concave portion extending in the axial direction and opening to an outer surface of the side bridge, and a first beam portion and a second beam portion disposed so as to sandwich the concave portion from both sides, end portions of the respective first beam portion and the second beam portion on the inner side in the axial direction being connected to the attachment boss portions.
    Type: Application
    Filed: April 14, 2022
    Publication date: October 27, 2022
    Applicant: AKEBONO BRAKE INDUSTRY CO., LTD.
    Inventor: Takuhiko SATO
  • Patent number: 11408471
    Abstract: A wear debris collection device includes a rotation body that is connected to a rotation shaft and performs rotating movement in accordance with rotation of the rotation shaft, a braking member that brakes the rotating movement of the rotation body, a hood covering the rotation body and the braking member and to prevent dust from entering from outside, a blower that blows air into the hood, a collection apparatus that suctions air in the hood and collects wear debris of the braking member contained in the air, and an air pressure adjuster that measures air pressure in the hood and external air pressure and adjusts an air quantity of at least one of the blower and the collection apparatus so that the air pressure in the hood equals the external air pressure.
    Type: Grant
    Filed: April 17, 2019
    Date of Patent: August 9, 2022
    Assignee: AKEBONO BRAKE INDUSTRY CO., LTD.
    Inventors: Shigetomo Suzuki, Taro Matsuda, Hidehiko Nakagawa, Yasuko Yamazaki, Atsushi Ueno, Ayumu Okunari
  • Patent number: 11384809
    Abstract: A sintered friction material includes a copper component in an amount of 0.5% by mass or less, a titanate as a matrix, a ceramic material, and a lubricant. A method for manufacturing a sintered friction material includes a step of mixing raw materials including a titanate for forming a matrix, a step of molding the raw materials, and a step of sintering a molded body molded in the molding step. In the method, a sintering temperature in the sintering step is 900° C. to 1300° C.
    Type: Grant
    Filed: June 18, 2018
    Date of Patent: July 12, 2022
    Assignee: AKEBONO BRAKE INDUSTRY CO., LTD.
    Inventors: Hideaki Takahashi, Katsuhiro Onodera, Atsushi Ueno
  • Patent number: 11346413
    Abstract: A floating disc brake includes a yoke supported to the support in an axially movable manner, the yoke including a pad support portion that supports an outer pad on an axially outer side of the outer pad. The outer pad includes, on its axially outer surface, a pair of pad-side engagement portions formed of an elastic material. The pad support portion has a support hole that is open on at least an axially inner surface of the pad support portion, and the support hole is provided with a pair of yoke-side engagement portions on inner side surfaces of the support hole that face each other in a circumferential direction. The pair of pad-side engagement portions and the pair of yoke-side engagement portions are concavo-convex engaged with each other in the circumferential direction.
    Type: Grant
    Filed: November 21, 2018
    Date of Patent: May 31, 2022
    Assignee: AKEBONO BRAKE INDUSTRY CO., LTD.
    Inventors: Shogo Mashimo, Kohei Noma
  • Publication number: 20220163081
    Abstract: An object of the present invention is to provide a friction material for disc brake that can prevent occurrence of a rust adhesion phenomenon and has stable friction characteristics even after being left in a low temperature and high humidity environment. The present invention relates to a friction material for disc brake, containing: a wax containing, as a main component, an ester of a higher fatty acid and a higher alcohol.
    Type: Application
    Filed: March 16, 2020
    Publication date: May 26, 2022
    Applicant: AKEBONO BRAKE INDUSTRY CO., LTD.
    Inventors: Takuya TAKADA, Motoyuki MIYAJI, Kentaro OWA, Kenta KIMURA
  • Patent number: 11339842
    Abstract: A brake system that includes a brake caliper, a motor, and a torque distributing assembly configured to distribute torque from the motor to a first brake piston and/or to a second brake piston. The torque distributing assembly includes a gear set that includes gears that are configured to rotate about an axis. One of the first brake piston and the second brake piston is configured to move along the same axis during a brake apply or a brake release.
    Type: Grant
    Filed: March 13, 2020
    Date of Patent: May 24, 2022
    Assignee: AKEBONO BRAKE INDUSTRY CO., LTD.
    Inventor: Waleed Mahmoud Al-Mahshi
  • Patent number: 11320011
    Abstract: A caliper for an opposed-piston disc brake, includes a pair of bodies provided at two sides of a rotor that rotates with a wheel, each of the bodies including five cylinders. A central cylinder among the five cylinders provided on each of the bodies, which is surrounded by four of the cylinders, has a center which is located in a region on a radially inner side relative to an outer reference circle and on a radially outer side relative to an inner reference line. The outer reference circle passes through a center of a cylinder provided on a radially outermost side among the four of the cylinders and has a center thereof on a center of the rotor. The inner reference line passes through centers of two of the cylinders provided on a radially inner side among the four of the cylinders.
    Type: Grant
    Filed: August 31, 2018
    Date of Patent: May 3, 2022
    Assignee: AKEBONO BRAKE INDUSTRY CO., LTD.
    Inventors: Takefumi Morio, Ryo Otake, Razif Muhammad Zainudin
  • Publication number: 20220042563
    Abstract: A disc brake device in which a moment acts on a pad in a direction in which a rotation-in side portion is pushed up toward a radially outer side during braking, including the pad including a pin insertion portion and a clip insertion portion, a pad support member, including a pin inserted into the pin insertion portion in an axial direction, and supporting the pad so that the pad is movable in the axial direction, and a pad clip, including a pad pressing portion inserted into the clip insertion portion in the axial direction, and configured to press the pad radially outward. The pad clip is configured to apply a pressing force to the pad so that a radially inner side portion of an inner peripheral surface of the pin insertion portion is pressed against a radially inner side portion of the pin.
    Type: Application
    Filed: August 6, 2021
    Publication date: February 10, 2022
    Applicant: AKEBONO BRAKE INDUSTRY CO., LTD.
    Inventor: Keito SATO
  • Publication number: 20220042562
    Abstract: A disc brake pad which is supported by a pair of pins to a pad support member so that the disc brake pad is movable in an axial direction, include a lining and a back plate supporting a back surface of the lining. The back plate includes a clip insertion portion where part of a pad clip is inserted in the axial direction, at an intermediate portion of a radially outer side portion in a circumferential direction, includes pin insertion portions where the pins are respectively inserted in the axial direction, at both sides of the radially outer side portion in the circumferential direction with the clip insertion portion located therebetween. The clip insertion portion includes, on a radially outer side portion of an inner peripheral surface thereof, a pressed surface where a pressing force directed radially outward is applied from the pad clip.
    Type: Application
    Filed: August 6, 2021
    Publication date: February 10, 2022
    Applicant: AKEBONO BRAKE INDUSTRY CO., LTD.
    Inventor: Keito SATO
  • Publication number: 20220010857
    Abstract: A friction material includes a friction modifier, a binder, and a fibrous material. An alkali metal salt of phosphoric acid and a metal sulfide are contained as the friction modifier. The alkali metal salt of phosphoric acid may include trisodium phosphate. A wax containing, as a main component, an ester of a higher fatty acid and a higher alcohol may be contained as the friction modifier.
    Type: Application
    Filed: March 16, 2020
    Publication date: January 13, 2022
    Applicant: AKEBONO BRAKE INDUSTRY CO., LTD.
    Inventors: Yuta WATANABE, Motoyuki MIYAJI, Hiroshi YAMAMOTO, Takuya TAKADA
  • Patent number: 11220249
    Abstract: A brake assembly comprising: (a) a caliper including: (i) one or more pistons, (b) one or more rotary to linear actuators that provides an axial force to move the one or more pistons, (c) a motor gear unit in communication with the one or more rotary to linear actuators, the motor gear unit including: (i) a motor, and (ii) an electromagnetic brake that prevents movement of the motor gear unit, the pistons, or both when the motor is turned off so that the brake apply is maintained.
    Type: Grant
    Filed: November 18, 2019
    Date of Patent: January 11, 2022
    Assignee: AKEBONO BRAKE INDUSTRY CO., LTD
    Inventor: Carla Thomas
  • Publication number: 20220003290
    Abstract: A sintered friction material, in which a content of a copper component is 0.5 mass % or less, is provided. The sintered friction material includes a titanate and a metal material other than copper, as a matrix. A content of the metal material other than copper is 10.0 volume % to 34.0 volume %. A method for manufacturing a sintered friction material is provided. The method includes a mixing step of mixing raw materials containing a titanate and a metal material other than copper, a molding step of molding the raw materials mixed in the mixing step, and a sintering step of sintering, at 900° C. to 1300° C., a molded product molded in the molding step. In the sintered friction material, the titanate and the metal material other than copper form a matrix, and a content of the metal material other than copper is 10.0 volume % to 34.0 volume %.
    Type: Application
    Filed: October 28, 2019
    Publication date: January 6, 2022
    Applicant: AKEBONO BRAKE INDUSTRY CO., LTD.
    Inventors: Marina NIHEI, Hideaki TAKAHASHI, Masanori KATO, Katsuhiro ONODERA, Atsushi UENO, Eri TAKADA
  • Patent number: 11209063
    Abstract: A friction material composition of the present invention includes a fibrous base, a friction regulator, and a binder and has a copper content of 0.5 mass % or less in terms of copper element amount. The friction material composition contains regenerated cellulosic fibers as the fibrous base. In an embodiment of the friction material composition, the regenerated cellulose fiber has a fiber length of 2 mm to 20 mm.
    Type: Grant
    Filed: January 11, 2017
    Date of Patent: December 28, 2021
    Assignee: AKEBONO BRAKE INDUSTRY CO., LTD.
    Inventors: Toru Kawata, Takuya Takada, Motoyuki Miyaji
  • Publication number: 20210396283
    Abstract: A disc brake device includes a pair of pads, a pad support member supporting at least one of the pair of pads in a movable manner in an axial direction, and a plurality of pistons configured to press the one of the pads toward the rotor in the axial direction. Slide engagement portions engaged with the pad support member so as to be movable in the axial direction are respectively provided at both side portions of the one of the pads in a circumferential direction. The one of the pads is fixed to a tip end portion of at least one piston including a piston arranged at an end portion on a rotation-in side or a rotation-out side among the plurality of pistons, and is not fixed to a tip end portion of a remaining piston.
    Type: Application
    Filed: June 21, 2021
    Publication date: December 23, 2021
    Applicant: AKEBONO BRAKE INDUSTRY CO., LTD.
    Inventors: Isao ISHIGURO, Ryo OTAKE, Keisuke MORITA
  • Publication number: 20210348661
    Abstract: A disc brake pad spring being attached to a disc brake device in which pads located to sandwich a rotor are supported with a pad support member by inserting in an axial direction pins of the pad support member into a through hole formed in a radially inner side part of a peripheral-direction one-side part of a back plate of the pads, and elastically pressing pads against the pad support member. The disc brake pad spring is formed by a single metal plate, and includes first pressing parts pressing a peripheral-direction one-side part of an outer peripheral edge of the respective back plates of each of the pads toward a radially inner side, and second pressing parts pressing a peripheral-direction one-side surface of the respective back plates of each of pads toward the other peripheral side.
    Type: Application
    Filed: September 19, 2019
    Publication date: November 11, 2021
    Applicant: AKEBONO BRAKE INDUSTRY CO., LTD.
    Inventors: Hiroki EGAWA, Kenichi SHIMAMURA, Nao NOJIRI, Yutaka NISHIKAWA
  • Patent number: 11162550
    Abstract: A belt-like rib that extends in a peripheral direction is provided to the outer surface, in the axial direction, of an outer body. The inner diameter side sections of the bottoms of outer cylinders at the outer diameter side and the outer diameter side sections of the bottoms of outer cylinders at the inner diameter side, all the cylinders being provided to the outer body so as to be separated into two stages in the radial direction, are covered with the belt-like rib from outside in the axial direction so as to traverse along the peripheral direction. The outer diameter side sections of the bottoms of the outer cylinders at the outer diameter side and the inner diameter side sections of the bottoms of the outer cylinders at the inner diameter side are made to protrude from the belt-like rib in the radial direction.
    Type: Grant
    Filed: December 7, 2017
    Date of Patent: November 2, 2021
    Assignee: AKEBONO BRAKE INDUSTRY CO., LTD.
    Inventor: Takefumi Morio
  • Patent number: 11162552
    Abstract: In a friction pad assembly for a disc brake, a plurality of lining assemblies supported on a guide plate are pressed to a disc rotor. The lining assembly includes a friction material and a back plate portion. A plate fitting portion of the lining assembly is inserted and equipped to a guide hole portion, and braking torque is transmitted from the plate fitting portion to the guide plate. A plurality of link plates applying pressing force from a torque receiving plate to the lining assembly are provided between the torque receiving plate and the back plate portion adhered to the guide plate. A damping layer sandwiched between inner surfaces of the torque receiving plate is provided on back surface sides of the link plates.
    Type: Grant
    Filed: September 14, 2016
    Date of Patent: November 2, 2021
    Assignee: AKEBONO BRAKE INDUSTRY CO., LTD.
    Inventors: Yuichi Okada, Yoshikazu Harigai, Akihiko Yamazaki, Takayuki Shindo, Yoshihisa Ezawa, Toshitaka Izumihara, Yosuke Miyahara
  • Patent number: 11136010
    Abstract: A brake assembly comprising: (a) a caliper including: (i) one or more pistons, (b) one or more rotary to linear actuators that provides an axial force to move the one or more pistons, (c) a motor gear unit in communication with the one or more rotary to linear actuators, the motor gear unit including: (i) a motor; and (b) a motor brake that prevents movement of the motor gear unit, the pistons, or both when the motor is turned off so that a brake apply is maintained, the motor brake including: (i) housing; (ii) an engaging element; (iii) a sleeve, and (iv) a solenoid that is in communication with the sleeve so that when the solenoid moves the sleeve, the engaging element is moved into contact with the housing creating a braking force.
    Type: Grant
    Filed: February 7, 2019
    Date of Patent: October 5, 2021
    Assignee: AKEBONO BRAKE INDUSTRY CO., LTD.
    Inventor: Michio Suzuki
  • Patent number: 11125288
    Abstract: A disc brake system that is an opposed piston brake system. The disc brake system includes a brake caliper having an inboard side and an outboard side. The inboard side of the brake caliper is configured to support more brake pistons than the outboard side of the brake caliper.
    Type: Grant
    Filed: August 20, 2019
    Date of Patent: September 21, 2021
    Assignee: AKEBONO BRAKE INDUSTRY CO., LTD
    Inventors: Aurelian Bahmata, Michio Suzuki, Brian Lewis Boyle, Gang Lou, Waleed Mahmoud Al-Mahshi
  • Patent number: 11092205
    Abstract: A friction material comprising: (a) at least one lubricant, wherein the at least one lubricant includes an amount of graphite, and wherein at least about 30 percent by weight of the graphite has a particle size of greater than about 500 microns using a sieve analysis; (b) at least one metal containing constituent for imparting reinforcement, thermal conductivity, and/or friction when the friction material is brought into contact with a movable member, wherein the at least one metal containing constituent includes iron and an iron containing compound; (c) a micro-particulated material; (d) one or more filler materials; (e) optionally at least one processing aid; (f) a balance being an organic binder, wherein the organic binder has less than 1 percent by weight of free phenol; wherein the friction material is free of asbestos and substantially devoid of copper.
    Type: Grant
    Filed: May 11, 2020
    Date of Patent: August 17, 2021
    Assignee: AKEBONO BRAKE INDUSTRY CO., LTD.
    Inventors: Sunil Kesavan, Xinming Shao