Patents Assigned to Alcan International Limited
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Publication number: 20130168218Abstract: The electrical connection device connecting the cells in series comprises: a first conductor (16) connected to the cathode assembly of cell (N?1) and to the anode frame of cell (N), having a portion (19) located between said pots (N?1) and (N) in which the current (I) flows in the direction of the alignment axis (x) of the pots; a second conductor (24) connected to the cathode assembly of cell (N) and to the anode frame of cell (N+1), having a portion (23) located between said pots (N?1) and (N) in which the current flows away from the axis. short-circuiting wedges (20, 21) housed between said portions (19, 23) of said conductors (16, 24); a third conductor (27) to balance the current flowing through the wedges.Type: ApplicationFiled: September 6, 2011Publication date: July 4, 2013Applicant: RIO TINTO ALCAN INTERNATIONAL LIMITEDInventors: Serge Despinasse, Yves Rochet, Sandra Berthe
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Publication number: 20130098755Abstract: Extraction device designed to extract a short-circuiting wedge inserted between two conductors to take an electrolysis cell offline. The extraction device includes a means of gripping said wedge and at least one jack directed vertically and including a body and a piston stem. said body (or stern) being interdependent with at least one horizontal support face directed downwards and laid out so that, when said extraction device is placed above said wedge to extract it, the upper horizontal face of each conductor is in line with one horizontal support face, b) said stem (or said body) being connected to said means of gripping said wedge, so that, when said jack is actuated to extract the wedge, said jack exerts opposing forces on said conductors and said wedge, tending to separate them.Type: ApplicationFiled: June 23, 2011Publication date: April 25, 2013Applicant: RIO TINTO ALCAN INTERNATIONAL LIMITEDInventors: Frédéric Brun, Serge Despinasse
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Publication number: 20130098773Abstract: Extraction device designed to extract a short-circuiting wedge inserted between two conductors to take an electrolysis cell offline. The extraction device includes a means of gripping said wedge and, in conjunction with the upper horizontal face of each conductor, at least one jack directed vertically and including a body and a stem, stem (or said body) being interdependent with at least one horizontal support face directed downwards and laid out so that, when said extraction device is placed above said wedge to extract it, the upper horizontal face of each conductor is in line with one horizontal support face, b) said body (or said stem) being connected to said means of gripping said wedge, so that, when said jack is actuated to extract the wedge, said jack exerts opposing forces on said conductors and said wedge, tending to separate them.Type: ApplicationFiled: June 23, 2011Publication date: April 25, 2013Applicants: RIO TINTO ALCAN INTERNATIONAL LIMITED, E.C.L.Inventors: Jérôme Guerin, Alain Rose, Frédéric Brun, Serge Despinasse
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Patent number: 8425159Abstract: A process for transporting a powder material, in which a device is fitted between a supply zone and a zone to be supplied, the device including at least one substantially horizontal conveyor which includes a lower duct and an upper duct being separated by a porous wall, the upper duct provided with a balancing column. The upper duct is filled with powder material and the lower duct is supplied with gas at a pressure that allows the potential fluidization of the powder material in the upper duct. The minimal bubbling speed, which corresponds to the maximum void fraction, is determined and the fluidization pressure is set to a value such that the fluidization speed of the gas is between 0.8 and 1.5 times the minimal bubbling speed, preferably between 0.9 and 1.3 times the minimal bubbling speed.Type: GrantFiled: June 26, 2008Date of Patent: April 23, 2013Assignee: Rio Tinto Alcan International LimitedInventors: Raymond Roumieu, Mehrdji Hemati, Cécile Plais, Jean-Marc Rousseaux, Christian Cloue
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Patent number: 8404090Abstract: A multi-layer cathode block (30) for an electrolytic cell (10) has at least a surface layer (32) with a surface expansion index and a second layer (34) with a second expansion index. The surface layer (32) includes a surface wetting agent in a first total amount. The second layer (34) includes a wetting agent in a second total amount. The surface layer (32) is directly superposed to the second layer (34). The second wetting agent in the second layer (34) includes metal boride precursors that react together to generate a metal boride component in situ when the cathode block (30) is exposed to start-up and operation conditions of the electrolytic cell (10). The second total amount is lower than the first total amount and is selected so as to minimize the difference between the expansion indexes of the surface layer (32) and the second layer (34).Type: GrantFiled: April 30, 2009Date of Patent: March 26, 2013Assignee: Rio Tinto Alcan International LimitedInventors: Jean Camire, Jules Bergeron, Pierre-Yves Brisson, Simon Leclerc
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Patent number: 8366891Abstract: A metallic oxygen evolving anode for electrowinning aluminum by decomposition of alumina dissolved in a cryolite-based molten electrolyte, and operable at anode current densities of 1.1 to 1.3 A/cm2, comprises an alloy of nickel, iron, manganese, optionally copper, and silicon. Preferably, the alloy is composed of 64-66 w % Ni; Iron; 25-27 w % Fe; 7-9 w % Mn; 0-0.7 w % Cu; and 0.4-0.6 w % Si. The weight ratio Ni/Fe is in the range 2.1 to 2.89, preferably 2.3 to 2.6, the weight ratio Ni/(Ni+Cu) is greater than 0.98, the weight ratio Cu/Ni is less than 0.01, and the weight ratio Mn/Ni is from 0.09 to 0.15. The alloy surface can comprise nickel ferrite produced by pre-oxidation of the alloy. The alloy, optionally with a pre-oxidized surface, can be coated with an external coating comprising cobalt oxide CoO.Type: GrantFiled: September 1, 2009Date of Patent: February 5, 2013Assignee: Rio Tinto Alcan International LimitedInventor: Thinh Trong Nguyen
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Patent number: 8313590Abstract: An aluminium extrusion having a minimum section thickness and made from an aluminium alloy includes, in weight percent, between approximately 1.0 and 1.7 manganese, and between approximately 0.5 and 1.1 silicon, less than 0.3 iron with the balance being Al and inevitable impurities each less than 0.05 weight % and totaling less than 0.15 weight %, the extrusion being formed with an extrusion ratio less than 125 to retain a fibrous grain structure in which less than 40% of the minimum section thickness is recrystallized.Type: GrantFiled: December 3, 2009Date of Patent: November 20, 2012Assignee: Rio Tinto Alcan International LimitedInventors: Nicholas Charles Parson, Martin Fortier
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Patent number: 8293078Abstract: The invention relates to a device (50) and a method for short-circuiting a specified electrolysis in a row of electrolysis cells intended for the production of aluminum. This device includes a bridging member (60) including at least two opposite contact arms and at least one bridging conductor electrically that electrically connects the contact arms. The contact arms are shaped like a wedge. The device further includes a clasping member (70) including a frame and a least two opposite thrust members. The clasping member (70) is fit to embrace the bridging member (60) so that each thrust member bears on each contact arm and so that, upon moving the contact arms with respect to the clasping member, each thrust member urges the corresponding contact arm towards the conductors (201, 202) inserted between the contact arms, so as to create and secure a short-circuit. The invention makes it possible to short-circuit electrolysis cells with increased amperages.Type: GrantFiled: January 7, 2009Date of Patent: October 23, 2012Assignee: Rio Tinto Alcan International LimitedInventors: Serge Despinasse, Yves Rochet, Olivier Martin
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Publication number: 20120258010Abstract: The subject of the invention is a cast part with high static mechanical strength, and high hot creep strength, made of aluminum alloy of chemical composition: Si: 0.02-0.50%, Fe: 0.02-0.30%, Cu: 3.5-4.9%, Mn: <0.70%, Mg: 0.05-0.20%, Zn <0.30%, Ni: <0.30%, V: 0.05-0.30%, Zr: 0.05-0.25%, Ti: 0.01-0.35%, other elements in total <0.15%; and 0.05% each, the remainder being aluminum. It more particularly relates to cylinder heads for supercharged diesel or gasoline internal combustion engines.Type: ApplicationFiled: December 7, 2010Publication date: October 11, 2012Applicant: RIO TINTO ALCAN INTERNATIONAL LIMITEDInventors: Michel Garat, James Frederick Major, Danny Jean
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Publication number: 20120246923Abstract: The process involves pouring a smothering powder onto a spent anode placed on a support to cover it, with the aim of limiting fluorinated gas emission by the anode. The support may include a temporary tank, pre-filled with powder and provided with an opening for discharging the powder towards the anode on the support.Type: ApplicationFiled: October 19, 2010Publication date: October 4, 2012Applicant: RIO TINTO ALCAN INTERNATIONAL LIMITEDInventors: Maxime Faure, Christian Cloue, John Macleod
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Publication number: 20120230778Abstract: Device for transporting powder comprising a conveyer, which includes a lower channel in which a gas circulates, and an upper channel, designed for the circulation of powder and said gas, said lower channel and said upper channel being separated by a porous wall that said gas can pass through, the lower channel being supplied with gas at a pressure allowing the potential fluidization of said powder in said upper channel, said upper channel being provided in its upper part with transverse walls placed so that they delimit with the upper wall of said upper channel at least one upper zone in which a gas bubble under pressure is formed as a result of putting said air chute under potential fluidization pressure. At the level of at least one bubble so formed, the wall of the upper channel includes a means of removal for fluidization gas provided with a means of creating pressure drop, which creates a substantially constant pressure drop.Type: ApplicationFiled: October 19, 2010Publication date: September 13, 2012Applicant: RIO TINTO ALCAN INTERNATIONAL LIMITEDInventors: Geoffrey Petit, Mehrdji Hemati, Jean-Marc Rousseaux
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Patent number: 8252128Abstract: A population of extrusion billets has a specification such that every billet is of an alloy of composition (in wt. %): Fe<0.35; Si 0.20-0.6; Mn<0.10; Mg 0.25-0.9; Cu<0.015; Ti<0.10; Cr<0.10; Zn<0.03; balance Al of commercial purity. After ageing to T5 or T6 temper, extruded sections can be etched and anodised to give extruded matt anodised sections having improved properties.Type: GrantFiled: March 14, 2008Date of Patent: August 28, 2012Assignee: Alcan International LimitedInventors: Nicholas Charles Parson, Barry Roy Ellard, Graeme John Marshall
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Publication number: 20120152985Abstract: A spout (10) is removably mounted to a hopper (1) of an electrolytic cell by a coupling (28) allowing the spout (10) to rock relative to the spout when jarred. A handler (40) is provided for the mounting of the spout (10) onto the hopper (1) without an operator entering into the electrolytic cell.Type: ApplicationFiled: June 22, 2010Publication date: June 21, 2012Applicant: RIO TINTO ALCAN INTERNATIONAL LIMITEDInventor: Gilles Gauthier
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Publication number: 20120125784Abstract: The subject of the invention is an anode block (13, 13a-13e) made of carbon for a pre-baked anode (4) for use in a metal electrolysis cell (1) comprising a higher face (24), a lower face (23), designed to be laid out opposite a higher face of a cathode (9), and four side faces (21,22,34), and including at least one first groove (31a-31e) leading onto at least one of the side faces, in which the first groove has a maximum length Lmax in a plane parallel to the lower face, and characterized in that the first groove does not lead onto said lower or higher faces, or leads onto said lower or higher faces over a length L0 less than half the maximum length Lmax.Type: ApplicationFiled: July 21, 2010Publication date: May 24, 2012Applicant: RIO TINTO ALCAN INTERNATIONAL LIMITEDInventors: Geoffrey Berlin, Jean Camire, Daran Emmett, Yvan Foster, Guillaume Servant, Christian Jonville, Malcolm Manwaring
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Publication number: 20120097154Abstract: Control process for a furnace for baking carbon anodes comprising: longitudinal hollow partitions in each of which a flow of hot baking gas may circulate, hollow partitions together defining cells to receive the anodes to be baked, and a heating system rotating in relation to the hollow partitions comprising an upstream blowing ramp blowing air into the various partitions, a downstream suction ramp sucking gas from the various partitions and at least one heating ramp. This process comprises a natural pre-heating phase of the partitions and anodes which release combustible, volatile matter which burns inside the hollow partitions as a degassing in a natural pre-heating zone of the furnace downstream of the heating ramp. According to the invention, gas flows circulating in the hollow partitions are modified so as to control gas flows passing through a first natural pre-heating zone from gas flows leaving a second natural pre-heating zone to control the location of the degassing front.Type: ApplicationFiled: June 7, 2010Publication date: April 26, 2012Applicant: RIO TINTO ALCAN INTERNATIONAL LIMITEDInventors: Francois Morales, Alain De La Torre
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Patent number: 8123928Abstract: A process for shutting down an operating electrolytic cell for the production of aluminium is described. The process includes: lowering anodes until a lower portion of the anodes is immersed in an aluminium layer; allowing the aluminium layer and an electrolyte bath to cool down with the lower portion of the anodes immersed in the aluminium layer; determining if the electrolyte bath is solidified, and if the electrolyte bath is solidified, raising the anodes before solidification of the aluminium layer to create a space between the solidified electrolyte bath and the anodes and the aluminium layer.Type: GrantFiled: December 22, 2009Date of Patent: February 28, 2012Assignee: Rio Tinto Alcan International LimitedInventors: Robert Cayouette, Martin Bouchard, Jacques Fortin
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Patent number: 8093442Abstract: The method of the invention provides means of destroying highly stable metal cyanide ions found in a solution, and converting the cyanide to harmless by-products. Contrary to conventional methods which merely complex the cyanide into a mechanically or physically removable complex, the present method destroys the cyanide found in the sample. The invention is directed to a method of destroying cyanide comprising providing a highly alkaline solution containing a metal cyanide ions; and subjecting the solution to electro-oxidation.Type: GrantFiled: July 18, 2008Date of Patent: January 10, 2012Assignee: Rio Tinto Alcan International LimitedInventors: Jacques Labrie, Hugues Menard
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Publication number: 20110311930Abstract: The furnace of the facility includes partitions in which hot gases from the baking of carbonaceous blocks circulate, and heating ramps (21, 22, 23) revolving in relation to the furnace, equipped with burners or fuel injectors. Gas circulation lines (24) are defined along the partitions between an air blowing leg (20) and a corresponding gas suction leg (12). To detect even partial partition blocking of a partition, the process includes, on a continuous basis: a. for each gas circulation line, continuous recording of at least one of the following measured parameters: temperature, pressure, flow, oxygen concentration and carbon monoxide concentration; b. evaluation of at least one factor from the measured parameters; c. comparison of this factor with a corresponding reference value; d. emission of a malfunctioning signal when the comparison between the factor and the corresponding reference value does not meet with the predefined safety criteria.Type: ApplicationFiled: December 8, 2009Publication date: December 22, 2011Applicant: RIO TINTO ALCAN INTERNATIONAL LIMITEDInventors: Yann El Ghaoui, Magali Gendre, Francois Ordronneau, Jean-Paul Kreuwen
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Patent number: 8025712Abstract: The present invention describes an apparatus and a process for in-line substantially continuous degassing of aluminium and/or aluminium alloys, in absence of chlorine and through the injection of at least one metal halide salt that includes a halogen and water and an inert gas, in a transfer trough before casting.Type: GrantFiled: October 25, 2006Date of Patent: September 27, 2011Assignee: Rio Tinto Alcan International LimitedInventors: Claude Dupuis, Carl Lakroni, Peter Waite
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Patent number: D662521Type: GrantFiled: August 24, 2010Date of Patent: June 26, 2012Assignee: Alcan International LimitedInventors: Doris Tremblay, Yvon Ménard