Patents Assigned to Alcan International Limited
  • Publication number: 20130168218
    Abstract: The electrical connection device connecting the cells in series comprises: a first conductor (16) connected to the cathode assembly of cell (N?1) and to the anode frame of cell (N), having a portion (19) located between said pots (N?1) and (N) in which the current (I) flows in the direction of the alignment axis (x) of the pots; a second conductor (24) connected to the cathode assembly of cell (N) and to the anode frame of cell (N+1), having a portion (23) located between said pots (N?1) and (N) in which the current flows away from the axis. short-circuiting wedges (20, 21) housed between said portions (19, 23) of said conductors (16, 24); a third conductor (27) to balance the current flowing through the wedges.
    Type: Application
    Filed: September 6, 2011
    Publication date: July 4, 2013
    Applicant: RIO TINTO ALCAN INTERNATIONAL LIMITED
    Inventors: Serge Despinasse, Yves Rochet, Sandra Berthe
  • Publication number: 20130098755
    Abstract: Extraction device designed to extract a short-circuiting wedge inserted between two conductors to take an electrolysis cell offline. The extraction device includes a means of gripping said wedge and at least one jack directed vertically and including a body and a piston stem. said body (or stern) being interdependent with at least one horizontal support face directed downwards and laid out so that, when said extraction device is placed above said wedge to extract it, the upper horizontal face of each conductor is in line with one horizontal support face, b) said stem (or said body) being connected to said means of gripping said wedge, so that, when said jack is actuated to extract the wedge, said jack exerts opposing forces on said conductors and said wedge, tending to separate them.
    Type: Application
    Filed: June 23, 2011
    Publication date: April 25, 2013
    Applicant: RIO TINTO ALCAN INTERNATIONAL LIMITED
    Inventors: Frédéric Brun, Serge Despinasse
  • Publication number: 20130098773
    Abstract: Extraction device designed to extract a short-circuiting wedge inserted between two conductors to take an electrolysis cell offline. The extraction device includes a means of gripping said wedge and, in conjunction with the upper horizontal face of each conductor, at least one jack directed vertically and including a body and a stem, stem (or said body) being interdependent with at least one horizontal support face directed downwards and laid out so that, when said extraction device is placed above said wedge to extract it, the upper horizontal face of each conductor is in line with one horizontal support face, b) said body (or said stem) being connected to said means of gripping said wedge, so that, when said jack is actuated to extract the wedge, said jack exerts opposing forces on said conductors and said wedge, tending to separate them.
    Type: Application
    Filed: June 23, 2011
    Publication date: April 25, 2013
    Applicants: RIO TINTO ALCAN INTERNATIONAL LIMITED, E.C.L.
    Inventors: Jérôme Guerin, Alain Rose, Frédéric Brun, Serge Despinasse
  • Patent number: 8425159
    Abstract: A process for transporting a powder material, in which a device is fitted between a supply zone and a zone to be supplied, the device including at least one substantially horizontal conveyor which includes a lower duct and an upper duct being separated by a porous wall, the upper duct provided with a balancing column. The upper duct is filled with powder material and the lower duct is supplied with gas at a pressure that allows the potential fluidization of the powder material in the upper duct. The minimal bubbling speed, which corresponds to the maximum void fraction, is determined and the fluidization pressure is set to a value such that the fluidization speed of the gas is between 0.8 and 1.5 times the minimal bubbling speed, preferably between 0.9 and 1.3 times the minimal bubbling speed.
    Type: Grant
    Filed: June 26, 2008
    Date of Patent: April 23, 2013
    Assignee: Rio Tinto Alcan International Limited
    Inventors: Raymond Roumieu, Mehrdji Hemati, Cécile Plais, Jean-Marc Rousseaux, Christian Cloue
  • Patent number: 8404090
    Abstract: A multi-layer cathode block (30) for an electrolytic cell (10) has at least a surface layer (32) with a surface expansion index and a second layer (34) with a second expansion index. The surface layer (32) includes a surface wetting agent in a first total amount. The second layer (34) includes a wetting agent in a second total amount. The surface layer (32) is directly superposed to the second layer (34). The second wetting agent in the second layer (34) includes metal boride precursors that react together to generate a metal boride component in situ when the cathode block (30) is exposed to start-up and operation conditions of the electrolytic cell (10). The second total amount is lower than the first total amount and is selected so as to minimize the difference between the expansion indexes of the surface layer (32) and the second layer (34).
    Type: Grant
    Filed: April 30, 2009
    Date of Patent: March 26, 2013
    Assignee: Rio Tinto Alcan International Limited
    Inventors: Jean Camire, Jules Bergeron, Pierre-Yves Brisson, Simon Leclerc
  • Patent number: 8366891
    Abstract: A metallic oxygen evolving anode for electrowinning aluminum by decomposition of alumina dissolved in a cryolite-based molten electrolyte, and operable at anode current densities of 1.1 to 1.3 A/cm2, comprises an alloy of nickel, iron, manganese, optionally copper, and silicon. Preferably, the alloy is composed of 64-66 w % Ni; Iron; 25-27 w % Fe; 7-9 w % Mn; 0-0.7 w % Cu; and 0.4-0.6 w % Si. The weight ratio Ni/Fe is in the range 2.1 to 2.89, preferably 2.3 to 2.6, the weight ratio Ni/(Ni+Cu) is greater than 0.98, the weight ratio Cu/Ni is less than 0.01, and the weight ratio Mn/Ni is from 0.09 to 0.15. The alloy surface can comprise nickel ferrite produced by pre-oxidation of the alloy. The alloy, optionally with a pre-oxidized surface, can be coated with an external coating comprising cobalt oxide CoO.
    Type: Grant
    Filed: September 1, 2009
    Date of Patent: February 5, 2013
    Assignee: Rio Tinto Alcan International Limited
    Inventor: Thinh Trong Nguyen
  • Patent number: 8313590
    Abstract: An aluminium extrusion having a minimum section thickness and made from an aluminium alloy includes, in weight percent, between approximately 1.0 and 1.7 manganese, and between approximately 0.5 and 1.1 silicon, less than 0.3 iron with the balance being Al and inevitable impurities each less than 0.05 weight % and totaling less than 0.15 weight %, the extrusion being formed with an extrusion ratio less than 125 to retain a fibrous grain structure in which less than 40% of the minimum section thickness is recrystallized.
    Type: Grant
    Filed: December 3, 2009
    Date of Patent: November 20, 2012
    Assignee: Rio Tinto Alcan International Limited
    Inventors: Nicholas Charles Parson, Martin Fortier
  • Patent number: 8293078
    Abstract: The invention relates to a device (50) and a method for short-circuiting a specified electrolysis in a row of electrolysis cells intended for the production of aluminum. This device includes a bridging member (60) including at least two opposite contact arms and at least one bridging conductor electrically that electrically connects the contact arms. The contact arms are shaped like a wedge. The device further includes a clasping member (70) including a frame and a least two opposite thrust members. The clasping member (70) is fit to embrace the bridging member (60) so that each thrust member bears on each contact arm and so that, upon moving the contact arms with respect to the clasping member, each thrust member urges the corresponding contact arm towards the conductors (201, 202) inserted between the contact arms, so as to create and secure a short-circuit. The invention makes it possible to short-circuit electrolysis cells with increased amperages.
    Type: Grant
    Filed: January 7, 2009
    Date of Patent: October 23, 2012
    Assignee: Rio Tinto Alcan International Limited
    Inventors: Serge Despinasse, Yves Rochet, Olivier Martin
  • Publication number: 20120258010
    Abstract: The subject of the invention is a cast part with high static mechanical strength, and high hot creep strength, made of aluminum alloy of chemical composition: Si: 0.02-0.50%, Fe: 0.02-0.30%, Cu: 3.5-4.9%, Mn: <0.70%, Mg: 0.05-0.20%, Zn <0.30%, Ni: <0.30%, V: 0.05-0.30%, Zr: 0.05-0.25%, Ti: 0.01-0.35%, other elements in total <0.15%; and 0.05% each, the remainder being aluminum. It more particularly relates to cylinder heads for supercharged diesel or gasoline internal combustion engines.
    Type: Application
    Filed: December 7, 2010
    Publication date: October 11, 2012
    Applicant: RIO TINTO ALCAN INTERNATIONAL LIMITED
    Inventors: Michel Garat, James Frederick Major, Danny Jean
  • Publication number: 20120246923
    Abstract: The process involves pouring a smothering powder onto a spent anode placed on a support to cover it, with the aim of limiting fluorinated gas emission by the anode. The support may include a temporary tank, pre-filled with powder and provided with an opening for discharging the powder towards the anode on the support.
    Type: Application
    Filed: October 19, 2010
    Publication date: October 4, 2012
    Applicant: RIO TINTO ALCAN INTERNATIONAL LIMITED
    Inventors: Maxime Faure, Christian Cloue, John Macleod
  • Publication number: 20120230778
    Abstract: Device for transporting powder comprising a conveyer, which includes a lower channel in which a gas circulates, and an upper channel, designed for the circulation of powder and said gas, said lower channel and said upper channel being separated by a porous wall that said gas can pass through, the lower channel being supplied with gas at a pressure allowing the potential fluidization of said powder in said upper channel, said upper channel being provided in its upper part with transverse walls placed so that they delimit with the upper wall of said upper channel at least one upper zone in which a gas bubble under pressure is formed as a result of putting said air chute under potential fluidization pressure. At the level of at least one bubble so formed, the wall of the upper channel includes a means of removal for fluidization gas provided with a means of creating pressure drop, which creates a substantially constant pressure drop.
    Type: Application
    Filed: October 19, 2010
    Publication date: September 13, 2012
    Applicant: RIO TINTO ALCAN INTERNATIONAL LIMITED
    Inventors: Geoffrey Petit, Mehrdji Hemati, Jean-Marc Rousseaux
  • Patent number: 8252128
    Abstract: A population of extrusion billets has a specification such that every billet is of an alloy of composition (in wt. %): Fe<0.35; Si 0.20-0.6; Mn<0.10; Mg 0.25-0.9; Cu<0.015; Ti<0.10; Cr<0.10; Zn<0.03; balance Al of commercial purity. After ageing to T5 or T6 temper, extruded sections can be etched and anodised to give extruded matt anodised sections having improved properties.
    Type: Grant
    Filed: March 14, 2008
    Date of Patent: August 28, 2012
    Assignee: Alcan International Limited
    Inventors: Nicholas Charles Parson, Barry Roy Ellard, Graeme John Marshall
  • Publication number: 20120152985
    Abstract: A spout (10) is removably mounted to a hopper (1) of an electrolytic cell by a coupling (28) allowing the spout (10) to rock relative to the spout when jarred. A handler (40) is provided for the mounting of the spout (10) onto the hopper (1) without an operator entering into the electrolytic cell.
    Type: Application
    Filed: June 22, 2010
    Publication date: June 21, 2012
    Applicant: RIO TINTO ALCAN INTERNATIONAL LIMITED
    Inventor: Gilles Gauthier
  • Publication number: 20120125784
    Abstract: The subject of the invention is an anode block (13, 13a-13e) made of carbon for a pre-baked anode (4) for use in a metal electrolysis cell (1) comprising a higher face (24), a lower face (23), designed to be laid out opposite a higher face of a cathode (9), and four side faces (21,22,34), and including at least one first groove (31a-31e) leading onto at least one of the side faces, in which the first groove has a maximum length Lmax in a plane parallel to the lower face, and characterized in that the first groove does not lead onto said lower or higher faces, or leads onto said lower or higher faces over a length L0 less than half the maximum length Lmax.
    Type: Application
    Filed: July 21, 2010
    Publication date: May 24, 2012
    Applicant: RIO TINTO ALCAN INTERNATIONAL LIMITED
    Inventors: Geoffrey Berlin, Jean Camire, Daran Emmett, Yvan Foster, Guillaume Servant, Christian Jonville, Malcolm Manwaring
  • Publication number: 20120097154
    Abstract: Control process for a furnace for baking carbon anodes comprising: longitudinal hollow partitions in each of which a flow of hot baking gas may circulate, hollow partitions together defining cells to receive the anodes to be baked, and a heating system rotating in relation to the hollow partitions comprising an upstream blowing ramp blowing air into the various partitions, a downstream suction ramp sucking gas from the various partitions and at least one heating ramp. This process comprises a natural pre-heating phase of the partitions and anodes which release combustible, volatile matter which burns inside the hollow partitions as a degassing in a natural pre-heating zone of the furnace downstream of the heating ramp. According to the invention, gas flows circulating in the hollow partitions are modified so as to control gas flows passing through a first natural pre-heating zone from gas flows leaving a second natural pre-heating zone to control the location of the degassing front.
    Type: Application
    Filed: June 7, 2010
    Publication date: April 26, 2012
    Applicant: RIO TINTO ALCAN INTERNATIONAL LIMITED
    Inventors: Francois Morales, Alain De La Torre
  • Patent number: 8123928
    Abstract: A process for shutting down an operating electrolytic cell for the production of aluminium is described. The process includes: lowering anodes until a lower portion of the anodes is immersed in an aluminium layer; allowing the aluminium layer and an electrolyte bath to cool down with the lower portion of the anodes immersed in the aluminium layer; determining if the electrolyte bath is solidified, and if the electrolyte bath is solidified, raising the anodes before solidification of the aluminium layer to create a space between the solidified electrolyte bath and the anodes and the aluminium layer.
    Type: Grant
    Filed: December 22, 2009
    Date of Patent: February 28, 2012
    Assignee: Rio Tinto Alcan International Limited
    Inventors: Robert Cayouette, Martin Bouchard, Jacques Fortin
  • Patent number: 8093442
    Abstract: The method of the invention provides means of destroying highly stable metal cyanide ions found in a solution, and converting the cyanide to harmless by-products. Contrary to conventional methods which merely complex the cyanide into a mechanically or physically removable complex, the present method destroys the cyanide found in the sample. The invention is directed to a method of destroying cyanide comprising providing a highly alkaline solution containing a metal cyanide ions; and subjecting the solution to electro-oxidation.
    Type: Grant
    Filed: July 18, 2008
    Date of Patent: January 10, 2012
    Assignee: Rio Tinto Alcan International Limited
    Inventors: Jacques Labrie, Hugues Menard
  • Publication number: 20110311930
    Abstract: The furnace of the facility includes partitions in which hot gases from the baking of carbonaceous blocks circulate, and heating ramps (21, 22, 23) revolving in relation to the furnace, equipped with burners or fuel injectors. Gas circulation lines (24) are defined along the partitions between an air blowing leg (20) and a corresponding gas suction leg (12). To detect even partial partition blocking of a partition, the process includes, on a continuous basis: a. for each gas circulation line, continuous recording of at least one of the following measured parameters: temperature, pressure, flow, oxygen concentration and carbon monoxide concentration; b. evaluation of at least one factor from the measured parameters; c. comparison of this factor with a corresponding reference value; d. emission of a malfunctioning signal when the comparison between the factor and the corresponding reference value does not meet with the predefined safety criteria.
    Type: Application
    Filed: December 8, 2009
    Publication date: December 22, 2011
    Applicant: RIO TINTO ALCAN INTERNATIONAL LIMITED
    Inventors: Yann El Ghaoui, Magali Gendre, Francois Ordronneau, Jean-Paul Kreuwen
  • Patent number: 8025712
    Abstract: The present invention describes an apparatus and a process for in-line substantially continuous degassing of aluminium and/or aluminium alloys, in absence of chlorine and through the injection of at least one metal halide salt that includes a halogen and water and an inert gas, in a transfer trough before casting.
    Type: Grant
    Filed: October 25, 2006
    Date of Patent: September 27, 2011
    Assignee: Rio Tinto Alcan International Limited
    Inventors: Claude Dupuis, Carl Lakroni, Peter Waite
  • Patent number: D662521
    Type: Grant
    Filed: August 24, 2010
    Date of Patent: June 26, 2012
    Assignee: Alcan International Limited
    Inventors: Doris Tremblay, Yvon Ménard