Patents Assigned to ALD Vacuum Technologies GmbH
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Patent number: 11952644Abstract: The invention relates to a remelting plant comprising a furnace chamber (50), which can be positioned over a crucible (60) of a melting station, an electrode rod (48), which by way of a lead-through (52) can be inserted or is inserted in the furnace chamber (50), in order to contact a consumable electrode (58), and a guide column (30), on which an electrode rod carriage (40) that is fixed-ly connected to the electrode rod (48) is guided in an axially movable manner, in order to move the electrode rod (48) in relation to the furnace chamber (50), and on which a chamber carriage (38), which is connected or can be connected to the furnace chamber (50), is guided in an axially movable manner, in order to move the furnace chamber (50).Type: GrantFiled: February 6, 2019Date of Patent: April 9, 2024Assignee: ALD VACUUM TECHNOLOGIES GMBHInventors: Ivaylo Popov, Ulrich Biebricher
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Patent number: 11919089Abstract: The invention relates to a method for splitting an electrically conductive liquid, in particular a melt jet, comprising the steps providing the electrically conductive liquid which moves in a first direction (12) in the form of a liquid jet (10); and generating high-frequency travelling electromagnetic fields surrounding the liquid jet (10) which travel in the first direction (12) and accelerate the liquid jet (10) in the first direction (12), thereby atomizing the liquid jet (10).Type: GrantFiled: August 12, 2020Date of Patent: March 5, 2024Assignee: ALD VACUUM TECHNOLOGIES GMBHInventors: Henrik Franz, Sergejs Spitans
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Publication number: 20240043946Abstract: In a thermal or thermochemical treatment, metal workpieces together with a metal guide are arranged on a batch carrier. The present invention relates to a device for flow guidance for metallic pieces during such thermal or thermochemical treatment and quenching, as well as methods using the same. The fluid guide particularly ensures a uniform cooling of an inner and/or outer lateral surface of the workpieces during the quenching process.Type: ApplicationFiled: August 30, 2021Publication date: February 8, 2024Applicant: ALD VACUUM TECHNOLOGIES GMBHInventors: Gunther SCHMITT, Robin VIEL, Volker HEUER
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Patent number: 11795542Abstract: An apparatus and a method for coating workpieces with thermal barrier coatings. A manipulator shaft is guided here through a duct equipped with telescopic segments into the process chamber. The invention permits a particularly compact configuration of the plant.Type: GrantFiled: January 11, 2018Date of Patent: October 24, 2023Assignee: ALD VACUUM TECHNOLOGIES GMBHInventors: Jörg Wittich, Simon Oberle, Jürgen Hotz
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Publication number: 20230250500Abstract: The invention relates to a device for water spray quenching that includes (i) a quenching chamber designed and set up to receive metallic workpieces, with a batch of volume V0 of 0.045 to 3.5 m3 and (ii) at least one atomizer which is configured to atomize water in air or nitrogen and is fluidically connected to the quenching chamber; in which the at least one atomizer and the device are designed and set up to generate a spray mist with a water content of 2.5 to 40 vol. % and a Sauter mean diameter of 20 to 2000 m and also a spray mist flow through the batch volume V0 of 0.05 to 25 m3/s.Type: ApplicationFiled: July 7, 2021Publication date: August 10, 2023Applicant: ALD Vacuum Technologies GmbHInventors: Volker HEUER, Christof ZIEGLER, Robin VIEL
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Patent number: 11370020Abstract: The invention relates to a method for producing casting bodies in a levitation melting method in which a batch of an electrically conductive material is brought into the sphere of influence of at least one alternating electromagnetic field by means of a starting material having a plurality of pre-separated batches separated by regions of reduced cross-section so that the batch is kept in a state of levitation. The regions are designed in such a way that separation of the pre-separated batches takes place only during melting in an alternating electromagnetic field. The melt is then cast into casting moulds.Type: GrantFiled: April 18, 2019Date of Patent: June 28, 2022Assignee: ALD Vacuum Technologies GMBHInventors: Sergejs Spitans, Henrik Franz, Bjoern Sehring, Markus Holz
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Patent number: 11192179Abstract: The invention relates to a levitation melting process and an apparatus for producing castings comprising a ring-shaped element of a conductive material for introducing the casting of a molten batch into a casting mould. In the process, the ring-shaped element is introduced into the region of the alternating electromagnetic field between the induction coils in order to cast the molten batch, thereby initiating a targeted run-off of the melt into the casting mould by influencing the induced magnetic field.Type: GrantFiled: July 9, 2019Date of Patent: December 7, 2021Assignee: ALD VACUUM TECHNOLOGIES GMBHInventors: Sergejs Spitans, Henrik Franz, Bjoern Sehring
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Patent number: 11197351Abstract: The invention relates to a levitation melting process and a device for producing castings with movable induction units. In this process, induction units are used in which the opposite ferrite poles with the induction coils are movable and move in opposite directions. In this way, the induction units for melting the batches can be arranged close together in order to increase the efficiency of the induced magnetic field. When casting the molten batch, the induced magnetic field is reduced by increasing the distance between the ferrite poles with the induction coils, thus preventing the melt from touching the ferrite poles or the induction coils.Type: GrantFiled: July 9, 2019Date of Patent: December 7, 2021Assignee: ALD VACUUM TECHNOLOGIES GMBHInventors: Sergejs Spitans, Henrik Franz, Bjoern Sehring, Egon Bauer, Andreas Krieger
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Device and method for levitation melting using induction units which are arranged in a tilted manner
Patent number: 11102850Abstract: The invention relates to a levitation melting method and an apparatus for producing casting bodies with tilted induction units. During this method, induction units are employed in which the opposing ferrite poles with the induction coils are not arranged lying in one plane, but tilted at a determined angle to the levitation plane. In this way, an increase in efficiency of the induced magnetic field for melting the batches can be achieved with the induction units. The tilted arrangement increases the portion of the induced magnetic field that effectively contributes to the holding force of the field for levitation of the melt.Type: GrantFiled: July 9, 2019Date of Patent: August 24, 2021Assignee: ALD Vacuum Technologies GmbHInventors: Sergejs Spitans, Henrik Franz, Bjoern Sehring, Markus Holz, Andreas Krieger -
Publication number: 20200392603Abstract: The invention relates to a remelting plant comprising a furnace chamber (50), which can be positioned over a crucible (60) of a melting station, an electrode rod (48), which by way of a lead-through (52) can be inserted or is inserted in the furnace chamber (50), in order to contact a consumable electrode (58), and a guide column (30), on which an electrode rod carriage (40) that is fixed-ly connected to the electrode rod (48) is guided in an axially movable manner, in order to move the electrode rod (48) in relation to the furnace chamber (50), and on which a chamber carriage (38), which is connected or can be connected to the furnace chamber (50), is guided in an axially movable manner, in order to move the furnace chamber (50).Type: ApplicationFiled: February 6, 2019Publication date: December 17, 2020Applicant: ALD Vacuum Technologies GmbHInventors: Ivaylo POPOV, Ulrich BIEBRICHER
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Patent number: 10843259Abstract: A method for producing cast items in a casting method, wherein a charge of a conductive material is introduced into the sphere of influence of at least one alternating electromagnetic field, so that the charge is kept in a levitating state. The melt is poured into moulds in order to produce turbine blades, prostheses or turbocharger impellers.Type: GrantFiled: January 17, 2018Date of Patent: November 24, 2020Assignee: ALD VACUUM TECHNOLOGIES GMBHInventors: Henrik Franz, Sergejs Spitans, Ulrich Betz, Egon Bauer, Markus Holz
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Publication number: 20200348081Abstract: The present invention relates to devices used during the thermomechanical treatment of workpieces. During thermochemical treatment, metallic workpieces are mounted on and/or shielded by a high-temperature-resistant device configured specifically for this purpose in order to reduce dimensional and shape changes or warping. The inventive devices provide support and flow guiding for metallic workpieces during thermochemical treatment, and include a plate or a ring having a first and a second face, in which the second face is equipped with three or more support elements and the support elements are bound to a support plane.Type: ApplicationFiled: January 29, 2019Publication date: November 5, 2020Applicant: ALD VACUUM TECHNOLOGIES GMBHInventor: Volker HEUER
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Patent number: 10626490Abstract: A process and apparatus for thermochemically hardening workpieces is provided incorporating the following steps, carried out in a variable sequence: one or more carburizing steps, each in a carbon-containing gas atmosphere at a pressure of less than 50 mbar, the workpieces being held at temperatures of 900 to 1050° C.; if appropriate, one or more diffusion steps, each in a gas atmosphere at a pressure of less than 100 mbar; and one or more nitriding steps, each in a nitrogen-containing discharge plasma at a pressure of less than 50 mbar, the workpieces being held at temperatures of 800 to 1050° C.Type: GrantFiled: April 15, 2014Date of Patent: April 21, 2020Assignee: ALD Vacuum Technologies GmbHInventors: Volker Heuer, Klaus Löser
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Patent number: 10563286Abstract: A melting vessel for performing an electro-slag melting method and such a method are presented. Measuring devices measuring a temperature at different heights allow conclusions about position and height of a slag zone in the melting vessel during the method.Type: GrantFiled: May 23, 2017Date of Patent: February 18, 2020Assignee: ALD VACUUM TECHNOLOGIES GMBHInventors: Henrik Franz, Ulrich Biebricher, Harald Scholz
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Patent number: 10518318Abstract: A method and a device for producing ingots from metal or metal alloy. The method and the device are suitable for producing ingots from nickel, titanium, vanadium, niobium, tantalum, zirconium, hafnium, or alloys thereof and alloys of the metals in continuous casting methods. The device has an ingot chamber, which is suitable for receiving multiple cast ingots and for allowing the ingots to cool in the ingot chamber. For this purpose, the ingots are arranged in the ingot chamber in a horizontally movable manner on ingot tube section.Type: GrantFiled: May 9, 2016Date of Patent: December 31, 2019Assignee: ALD VACUUM TECHNOLOGIES GMBHInventors: Arno Niebling, Jochen Flinspach
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Patent number: 10317140Abstract: Melting plant having a melting chamber which by way of a gas protection hood is separated from the environment, wherein the gas protection hood or another part of the melting chamber encasement has a lead through in which an electrode rod for moving an electrode to be melted is guided in a gas-tight manner by way of a sealing means. Hydraulic or pneumatic equalisation means, for exerting on the electrode rod equalisation forces which are in a proportional correlation with the gas pressure prevailing within the melting chamber are provided so as to compensate for the gas-pressure forces acting on the electrode rod.Type: GrantFiled: December 15, 2017Date of Patent: June 11, 2019Assignee: ALD Vacuum Technologies GmbHInventor: Ivaylo Popov
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Publication number: 20190144969Abstract: A melting vessel for performing an electro-slag melting method and such a method are presented. Measuring devices measuring a temperature at different heights allow conclusions about position and height of a slag zone in the melting vessel during the method.Type: ApplicationFiled: May 23, 2017Publication date: May 16, 2019Applicant: ALD VACUUM TECHNOLOGIES GMBHInventors: Henrik FRANZ, Ulrich BIEBRICHER, Harald SCHOLZ
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Patent number: 10290465Abstract: In order to evaporate material, an electronic beam is guided over a melt surface in a periodic pattern by a detecting unit. Whether or not the actual pattern matches the target pattern specified by the deflecting unit is detected in principle on an image of the melt surface. In order to allow a better analysis of the image, the periodicity of the deflection pattern during the analysis of temporally successive images is taken into consideration.Type: GrantFiled: October 13, 2016Date of Patent: May 14, 2019Assignee: ALD Vacuum Technologies GmbHInventors: Georg Reiter, Matthias Waelzlein
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Patent number: 10196730Abstract: The invention relates to a method and device for thermally treating workpieces, the device including a cooling chamber and two or more carburizing or heating chambers in which the workpieces are heated to a temperature of 950 to 1200° C. by means of radiation, such as direct heat radiation from a heating device.Type: GrantFiled: December 9, 2016Date of Patent: February 5, 2019Assignee: ALD Vacuum Technologies GmbHInventors: Volker Heuer, Klaus Löser, Gunther Schmitt, Gerhard Welzig
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Patent number: 10196711Abstract: A method for producing metal alloys. The method allows the production of metal alloys consisting of at least two metals having a high melting point difference. Here, the higher melting metal is melted first and the lower melting metal is melted with a delay by means of heat transfer whereupon the metals mix together. This enables to obtain metal alloys with high purity and low evaporation losses, which in particular allow the use of contaminated starting components such as recycled metal.Type: GrantFiled: November 25, 2015Date of Patent: February 5, 2019Assignee: ALD VACUUM TECHNOLOGIES GMBHInventors: Jochen Flinspach, Frank Kunde, Thomas Hanselmann, Markus Mangelsen