Patents Assigned to Align Technology, Inc.
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Patent number: 12377493Abstract: Laser cutting systems and methods are described herein. Systems may include a laser, an optical component, a fixture for holding a dental appliance, and a controller. A cut path for trimming excess material from the dental appliance may be derived from a virtual cut path in a virtual version of the dental appliance. The excess material may be trimmed from the dental appliance along the cut path with the laser while adjusting a laser energy applied to the dental appliance to reduce a brittleness at an edge of the cut path. Adjusting the applied laser energy may include adjusting one or more of: a power of the laser, an optical component of the laser to adjust a focal length of the laser, and a relative orientation of the laser with respect to the dental appliance in at least three axes of movement.Type: GrantFiled: November 9, 2023Date of Patent: August 5, 2025Assignee: Align Technology, Inc.Inventor: James C. Culp
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Patent number: 12357435Abstract: Methods for controlling post-processing operations are provided. In some embodiments, a method includes detecting that a plurality of partially cured items have been loaded into a spin station. The plurality of partially cured items can be fabricated from a polymeric resin using a layer-by-layer build process. The method can also include controlling operation of the spin station. The operation can include rotating the plurality of partially cured items on a motor-driven platform so as to separate uncured polymeric resin from the plurality of partially cured items, and collecting the uncured polymeric resin separated from the plurality of partially cured items.Type: GrantFiled: September 16, 2022Date of Patent: July 15, 2025Assignee: Align Technology, Inc.Inventors: Srinivas Kaza, Shiva P. Sambu, Kamesh Tata, Michael J. Doung, Long Phan
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Patent number: 12357151Abstract: A processing device may execute instructions from a computer readable medium to perform operations comprising: making a comparison between first image data of at least a portion of a dental arch and second image data of at least the portion of the dental arch; determining a plurality of differences between a first representation of at least the portion of the dental arch in the first image data and a second representation of at least the portion of the dental arch in the second image data; determining that a first difference of the plurality of differences is attributable to tooth movement; determining that a second difference of the plurality of differences is attributable to tooth wear to one or more teeth on at least a portion of the dental arch; and generating a third representation of at least the portion of the dental arch that is a modified version of the second representation, wherein a visual indication of the tooth wear is provided in the third representation.Type: GrantFiled: July 13, 2022Date of Patent: July 15, 2025Assignee: Align Technology, Inc.Inventors: Sergei Ozerov, Ofer Saphier, Avi Kopelman, Adi Levin, Pavel Razumovskiy, Michael Sabina, Mikhail Dyachenko, Rene M. Sterental, Partha Dey, Roman A. Roschin, Anton Gavrilov, Leonid Vyacheslavovich Grechishnikov
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Patent number: 12357433Abstract: Methods and apparatuses for generating and displaying a model of a subject's teeth. Described herein are intraoral scanning methods and apparatuses for generating a three-dimensional model of a subject's intraoral region (e.g., teeth). These methods and apparatuses may be used for identifying and evaluating lesions, caries and cracks in the teeth.Type: GrantFiled: October 18, 2024Date of Patent: July 15, 2025Assignee: Align Technology, Inc.Inventors: Gilad Elbaz, Erez Lampert, Yossef Atiya, Avi Kopelman, Ofer Saphier, Maayan Moshe, Shai Ayal, Michael Sabina, Eric Kuo, Assaf Weiss, Doron Malka, Eliahou Franklin Nizard, Ido Tishel
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Patent number: 12351660Abstract: This disclosure provides low-viscosity resins for producing polymers with properties suitable for use in various mechanical appliances, such as orthodontic appliances (e.g., aligners). The low-viscosity resins may be photo-curable and can be used with direct fabrication methods and equipment. In various embodiments, the polymeric materials produced from the low-viscosity resins described herein have high toughness while remaining resistant to stress relaxation. Low-viscosity, photo-curable resins described herein have reduced hydrogen bonding in comparison to traditional materials (e.g., materials having high urethane content) used in orthodontic appliances.Type: GrantFiled: December 5, 2023Date of Patent: July 8, 2025Assignee: Align Technology, Inc.Inventors: Blaine Carter, Jennifer Chavez, Lance Robert Pickens, Michael Christopher Cole, Peter Dorfinger, Yan Chen
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Patent number: 12350121Abstract: A dental appliance includes a first segment comprising a first plurality of tooth receiving cavities shaped to receive and to impart a first distalization force in a distal direction on a first part of a patient dentition on a first jaw. The dental appliance further includes a second segment comprising a second plurality of tooth receiving cavities shaped to receive and to impart a second distalization force in the distal direction on a second part of the patient dentition. The dental appliance further includes a connector shaped to span a plurality of anterior teeth of the patient dentition and to leave open a labial side of the plurality of anterior teeth. The connector operates to decrease transmission of one or more forces between the first segment and the second segment to limit transmission of at least one of the first distalization force or the second distalization force to the plurality of anterior teeth.Type: GrantFiled: May 19, 2023Date of Patent: July 8, 2025Assignee: Align Technology, Inc.Inventors: Peter Webber, Jennifer C. Chen, Yan Chen
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Patent number: 12350126Abstract: A system includes an optical probe with a sensing face. The optical probe to emit optical signals and receive reflected optical signals. The system includes a computing device, coupled to the optical probe, to receive intraoral scan data of a tooth. The intraoral scan data includes first optical scan data and second optical scan data. The computing device to process the received intraoral scan data to adjust the first optical scan data associated with a sub-gingival surface of the tooth based on the second optical scan data associated with a material covering the sub-gingival surface of the tooth. The computing device to generate a three-dimensional model that includes the sub-gingival surface of the tooth using the adjusted first optical scan data that is associated with the sub-gingival surface of the tooth.Type: GrantFiled: October 3, 2023Date of Patent: July 8, 2025Assignee: Align Technology, Inc.Inventor: Yosi Moalem
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Patent number: 12350885Abstract: Systems for post-processing additively manufactured objects are disclosed herein. In some embodiments, a system includes a rotor configured to support a plurality of additively manufactured objects having excess material thereon, an actuator configured to spin the rotor so as to remove the excess material from the plurality of additively manufactured objects, and an energy source configured to apply energy to the plurality of additively manufactured objects to selectively alter a material property of a portion of each of the plurality of additively manufactured objects.Type: GrantFiled: March 1, 2024Date of Patent: July 8, 2025Assignee: Align Technology, Inc.Inventors: Viswanath Meenakshisundaram, Srinivas Kaza, Chunhua Li, Lance Robert Pickens, Shawn Stromenger, Jun Sato, Siobhan O'Leary, Peter Webber, Brett E. Kelly, Jennifer Chavez
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Patent number: 12347567Abstract: Various methods and systems for designing a restored smile are provided. One method includes receiving scan data of a patient's teeth, developing a digital model of the patient's teeth via a computing device, where the model represents the patient's teeth based upon the scan data, creating a dental treatment plan to restore one or more teeth from an initial condition to a successive condition, and wherein a final condition of the one or more is based on the one or more teeth having at least one planned additional restorative tooth structure provided therewith.Type: GrantFiled: August 15, 2022Date of Patent: July 1, 2025Assignee: Align Technology, Inc.Inventors: Michelle Stone-Collonge, Eric E. Kuo, Rick M. Matty, Fabio Pettinati, Thomas Maurer, Dzmitry Sanko
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Patent number: 12329602Abstract: Methods of forming dental apparatuses, such as palatal expanders. Methods may include photopolymerizing a palatal region and left and right tooth engagement regions of a palatal expander. Junction regions coupling the palatal region and left and right tooth engagement regions may be formed using different combinations of first and second photo-curable materials in a layer-by-layer fashion such that each layer has a different ratio of first and second polymer materials. This can provide gradual material transitions and a robust bond between the palatal region and each of the left and right tooth engagement regions.Type: GrantFiled: October 11, 2021Date of Patent: June 17, 2025Assignee: Align Technology, Inc.Inventors: Jennifer Chavez, Peter Webber, Peter Dorfinger
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Patent number: 12335455Abstract: A system includes an intraoral scanner and a computing device operatively connected to the intraoral scanner. The intraoral scanner generates three-dimensional scan data of a tooth and further generates color data of the tooth under multi-chromatic light. The computing device receives the three-dimensional scan data and the color data of the tooth during a first mode of operation. The computing device invokes a second mode of operation, and presents, in a graphical user interface (GUI), an image of the tooth. The computing device further presents, in the GUI, data indicating a plurality of color zones of the tooth and further indicating, for at least one color zone of the plurality of color zones, that insufficient color data has been received, wherein each color zone indicates a separate region of the tooth that is expected to have approximately uniform color.Type: GrantFiled: September 6, 2023Date of Patent: June 17, 2025Assignee: Align Technology, Inc.Inventors: Gilad Furst, Tal Verker, Ofer Saphier
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Patent number: 12329599Abstract: Methods for detecting missing or ectopic teeth. At least one tooth that is missing or ectopic may be detected in a dental arch by determining that a gap between adjacent teeth of a digital model of the dental arch exceeds a gap threshold. At least one tooth of the dental arch may be determined to be ectopic by performing an ectopic analysis of a region of the digital model of the dental arch above or below the gap. Anatomical identifiers may be assigned to the teeth of the digital model of the dental arch to account for the at least one tooth that is missing or ectopic. An orthodontic treatment plan to reposition one or more teeth of the dental arch using the assigned anatomical identifiers of the teeth of the digital model of the dental arch may be created.Type: GrantFiled: July 31, 2023Date of Patent: June 17, 2025Assignee: Align Technology, Inc.Inventors: Roman A. Roschin, Evgenii Vladimirovich Karnygin, Sergey Grebenkin, Alexey Lazarev, Dmitry Guskov, Ivan Slepynin, Alexey Vladykin, Alexander Vovchenko, Alexander Beliaev
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Patent number: 12329358Abstract: Apparatuses, including sleeves, intraoral scanning systems to use these sleeves, and methods of using the sleeve.Type: GrantFiled: May 18, 2022Date of Patent: June 17, 2025Assignee: Align Technology, Inc.Inventors: Roee Gorfinkel, Eran Ishay, Benny Gordon, Avi Kopelman, Nir Makmel
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Patent number: 12329560Abstract: Methods and apparatuses for positioning of dental imaging devices, such as X-rays, CTs and ultrasound imaging devices. These methods and apparatuses may use an initial intraoral scan of a patient's dentition taken, e.g., using a visible light and/or infrared source, and generate an imaging plan and/or guide(s) for taking one or more penetrative images, such as X-ray images, of the patient's dentition using the intraoral scan data.Type: GrantFiled: March 22, 2022Date of Patent: June 17, 2025Assignee: Align Technology, Inc.Inventors: Avi Kopelman, Michael Sabina
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Patent number: 12329605Abstract: A set of stabilizer aligners includes an upper stabilizer aligner for an upper dental arch of a patient and a lower stabilizer aligner for a lower dental arch of the patient. The upper stabilizer aligner comprises a first set of cavities that conform to a dentition of the upper dental arch and a first set of stabilizing features. The lower stabilizer aligner comprises a second set of cavities that conform to a dentition of the lower dental arch and a second set of stabilizing features. Stabilizing features in the second set of stabilizing features are configured to contact opposing stabilizing features in the first set of stabilizing features. The upper stabilizer aligner and the lower stabilizer aligner prevent jaw movement of the patient while the upper stabilizer aligner is worn on the upper dental arch, the lower stabilizer aligner is worn on the lower dental arch, and the upper stabilizer aligner is engaged with the lower stabilizer aligner.Type: GrantFiled: April 22, 2022Date of Patent: June 17, 2025Assignee: Align Technology, Inc.Inventors: John Y. Morton, Ken Wu, Juan Carlos Alvarez
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Patent number: 12324721Abstract: Dental attachment positioning apparatuses and methods of use. A dental attachment apparatus may include an orthodontic attachment having a surface shaped to conform to a contour of a buccal surface of a tooth, and one or more registration surfaces that are shaped to conform to one or more occlusal surfaces of the patient's teeth. The one or more registration surfaces may be configured to aid in proper positioning or orientation of the orthodontic attachment. When the attachment positioning apparatus is placed on the patient's dentition, the orthodontic attachment is positioned at a specified location with respect to the buccal surface of the tooth.Type: GrantFiled: February 7, 2024Date of Patent: June 10, 2025Assignee: Align Technology, Inc.Inventors: Peter Webber, Yan Chen, Jihua Cheng, Bastien Pesenti, Chunhua Li, Jennifer C. Chen
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Patent number: 12324720Abstract: Methods, systems and non-transitory computing device readable media for bite setting in dental treatment planning. In some examples, the methods may include using images and a three-dimensional (3D) model of a dentition. Points may be marked on the 3D model corresponding to points marked in the images of first and second jaws in the different relative positions. A pivot point and/or a range of motion of the first and second jaws may be based on the marked points. Forces may be repeatedly applying on the points of the 3D model to move the first jaw with respect to the second jaw using the determined pivot point and/or range of motion until the first jaw ceases moving, thereby indicating that a stable bite position has been achieved. The forces on the points of the 3D model may be provided for a dental treatment plan for the dentition.Type: GrantFiled: May 15, 2024Date of Patent: June 10, 2025Assignee: Align Technology, Inc.Inventors: Anatoliy Boltunov, Yury Brailov, Fedor Chelnokov, Roman Roschin, David Mason
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Patent number: 12319002Abstract: Systems, methods, and devices for post-processing additively manufactured objects are disclosed herein. In some embodiments, a system includes a plurality of containers configured to receive a plurality of additively manufactured object having excess material thereon. The system can include a rotor having a central shaft and a plurality of arms, each arm having a first end and a second end opposite the first end. The first end of each arm can be coupled to the central shaft and a second end of each arm can be coupled to a respective container of the plurality of containers. The system can also include an actuator configured to spin the rotor so as to remove the excess material from the plurality of additively manufactured objects. The system can further include at least one heat source carried on the rotor to heat the excess material to decrease a viscosity thereof.Type: GrantFiled: October 28, 2022Date of Patent: June 3, 2025Assignee: Align Technology, Inc.Inventors: Viswanath Meenakshisundaram, Srinivas Kaza, Chunhua Li, Lance Robert Pickens, Shawn Stromenger, Jun Sato, Siobhan O'Leary, Peter Webber, Brett E. Kelly, Jennifer Chavez
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Patent number: 12319006Abstract: Systems and methods for manufacturing objects are provided herein. In some embodiments, a method for producing an additively manufactured object includes applying energy to a curable material according to a set of print parameters to form a cured material layer on a build platform or on an object on the build platform. The method can also include conveying remaining material away from the build platform. The method can further include detecting, via one or more sensors, that the remaining material includes a portion of the cured material layer that has separated from the build platform or from the object. The method can subsequently include determining an adjusted set of print parameters configured to improve adhesion of cured material to the build platform or to the object.Type: GrantFiled: February 23, 2023Date of Patent: June 3, 2025Assignee: Align Technology, Inc.Inventors: Paramjot Singh, Joanne L. Lee, Viswanath Meenakshisundaram
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Patent number: 12322093Abstract: A method includes manufacturing an orthodontic aligner and assessing a quality of the orthodontic aligner. Assessing the quality of the orthodontic aligner comprises receiving a digital representation of the orthodontic aligner, and analyzing the digital representation of the orthodontic aligner to identify a quality-related property of the orthodontic aligner. The analyzing comprises comparing the digital representation of the orthodontic aligner with data based on a digital model associated with the orthodontic aligner and calculating one or more difference between a feature determined from the data and a feature of the digital representation of the orthodontic aligner.Type: GrantFiled: March 18, 2022Date of Patent: June 3, 2025Assignee: Align Technology, Inc.Inventors: Anatoliy Parpara, Ivan Kharpalev, Stephan Albert Alexandre Dumothier, Andrey Cherkas, Alexey Kalinichenko, Jack Shaw, Israel Velazquez