Patents Assigned to Alkar RapidPak, Inc.
  • Publication number: 20100287889
    Abstract: Packaging machines are disclosed including a web transport conveyor transporting a web of flexible packaging material from upstream to downstream locations through a series of stations. Packaging apparatuses are disclosed including a forming station and a closing station, each having movable die members that are counterbalanced. Methods of operating the packaging apparatus are disclosed.
    Type: Application
    Filed: October 23, 2009
    Publication date: November 18, 2010
    Applicant: Alkar-RapidPak, Inc
    Inventor: Craig R. Bonneville
  • Publication number: 20100287888
    Abstract: Packaging machines are disclosed including a web transport conveyor transporting a web of flexible packaging material from upstream to downstream locations through a series of stations. Packaging apparatuses are disclosed including a forming station and a closing station, each having movable die members that are counterbalanced. Methods of operating the packaging apparatus are disclosed.
    Type: Application
    Filed: October 23, 2009
    Publication date: November 18, 2010
    Applicant: Alkar-RapidPak, Inc.
    Inventors: Daryl W. Shackelford, Craig R. Bonneville
  • Publication number: 20100175350
    Abstract: A web packaging system provides easy access and changing of forming plug tooling.
    Type: Application
    Filed: March 23, 2010
    Publication date: July 15, 2010
    Applicant: Alkar-RapidPak, Inc.
    Inventors: Craig R. Bonneville, Daryl W. Shackelford
  • Patent number: 7703265
    Abstract: A web packaging system provides easy access and changing of forming plug tooling.
    Type: Grant
    Filed: October 23, 2007
    Date of Patent: April 27, 2010
    Assignee: Alkar-RapidPak, Inc.
    Inventors: Craig R. Bonneville, Daryl W. Shackelford
  • Patent number: 7629012
    Abstract: A method for processing a food product involves transporting the food product through a plurality of stations including a loading station, a pasteurization station, and a closing station. The surface of the food product is pasteurized by convectively transferring heat from the pasteurizing medium to the surface of the food product at a rate such that the surface heat transfer coefficient becomes sufficiently higher than the food product conductance coefficient that the surface temperature of the food product is substantially instantaneously elevated above temperatures which are instantly lethal to microbes which may be present. Preferably, steam is condensed on the food product surface in dropwise condensation, and the onset of film condensation is retarded by removing condensate film from such surface.
    Type: Grant
    Filed: September 28, 2005
    Date of Patent: December 8, 2009
    Assignee: Alkar-RapidPak, Inc.
    Inventors: Vernon D. Karman, Gary Lee Hahn, Craig R. Bonneville, Tou T. Vang, Nelly Feze, Robert E. Hanson
  • Patent number: 7607973
    Abstract: A bacon comb hangs a bacon belly in a vertical position for processing and has laterally extending hooks engaging and supporting both the primary lean muscle and the secondary lean CT muscle at the top end of the bacon belly to prevent drop-away of the secondary lean CT muscle from the primary lean muscle, to increase the number of bacon slices per bacon belly meeting #1 grade criteria.
    Type: Grant
    Filed: September 22, 2004
    Date of Patent: October 27, 2009
    Assignee: Alkar-RapidPak, Inc.
    Inventors: Julian John Beld, Anthony F. Scribner
  • Patent number: 7607279
    Abstract: A web packaging system provides easy access and changing of tooling, to change a product receiving cavity pocket in a lower web.
    Type: Grant
    Filed: February 19, 2008
    Date of Patent: October 27, 2009
    Assignee: Alkar-RapidPak, Inc.
    Inventors: Daryl W. Shackelford, Craig R. Bonneville, Kenric Gibbs, Tou T. Vang, Ryan Gitzlaff
  • Patent number: 7490448
    Abstract: A form-fill-seal web packaging system includes a pressure monitor at the sealing station monitoring sealing pressure. A bladderless actuator effects relative movement of dies and applies sealing pressure.
    Type: Grant
    Filed: March 9, 2007
    Date of Patent: February 17, 2009
    Assignee: Alkar-RapidPak, Inc.
    Inventors: Craig R. Bonneville, Ryan T. Gitzlaff, Daryl W. Shackelford
  • Publication number: 20090013880
    Abstract: A food processing system includes a food processing chamber for processing a food product, such as meat products such as hot dogs, sausages, poultry, fish, and other food items. A high speed serial to parallel loading station delivery system is provided. The food product is loaded onto a conveyor in the processing chamber having a plurality of two-piece food product cradles having openings receiving the food product at the loading station and discharging the food product at the unloading station and having gaps between food product carriers distally oppositely spaced from the openings and defining food product cavities therebetween, the width of the openings varying during traversal of the conveyor through the chamber from the loading to the unloading stations.
    Type: Application
    Filed: January 9, 2008
    Publication date: January 15, 2009
    Applicant: Alkar-RapidPak, Inc.
    Inventors: David C. Nordby, Dennis F. Conohan, Noel R. Johnson, Andi J. Mikelsons, Steve O. Schultz, Jerome P. Lehman, Seth T. Pulsfus
  • Patent number: 7458197
    Abstract: In a web packaging machine (10) and method packaging a food product (P) between upper and lower webs (14 and 25), wherein the lower web (14) is transported through a series of stations which form the lower web (14) into a component of a package at a forming station (18), and receive the food product (P) at a loading station (20), and close the package with the upper web (25) at a closing station (26), a pasteurization station (300) is provided between the loading station (20) and the closing station (26) and pasteurizing the food product (P).
    Type: Grant
    Filed: August 31, 2004
    Date of Patent: December 2, 2008
    Assignee: Alkar-RapidPak, Inc.
    Inventors: Robert E. Hanson, Craig R. Bonneville, Tou T. Vang, Vernon D. Karman, Gary Lee Hahn, Nelly Feze, John J. Jurkowski
  • Patent number: 7416479
    Abstract: A high capacity food processing system, including for an elongated strand of food product such as hot dogs, sausage links, etc., has first and second loading stations with serial accumulators enabling intermittent stopping of the loading operation, which is a necessary and normal part of use, without disrupting a downstream thermal process, and enabling differential conveyor velocities through the loading stations, including a loading velocity for loading food product on the conveyor, a bypass velocity during intermittent non-loaded conveyor segments, and a transport velocity through the processing station, wherein the transport velocity is less than the bypass velocity and greater than the loading velocity, and where the transport velocity remains constant and the same during both of the loading and bypass velocities of the conveyor at the loading stations and also remains constant and the same during stopped movement of the conveyor at the loading stations.
    Type: Grant
    Filed: July 18, 2006
    Date of Patent: August 26, 2008
    Assignee: Alkar-RapidPak, Inc.
    Inventors: Noel R. Johnson, Luke A. Titel, Nicholas Cable, Wendell J. Holl, Donald J. Endres, David Nordby, Andi J. Mikelsons
  • Publication number: 20080134643
    Abstract: A web packaging system provides easy access and changing of tooling, to change a product receiving cavity pocket in a lower web.
    Type: Application
    Filed: February 19, 2008
    Publication date: June 12, 2008
    Applicant: Alkar-RapidPak, Inc.
    Inventors: Daryl W. Shackelford, Craig R. Bonneville, Kenric Gibbs, Tou T. Vang, Ryan Gitzlaff
  • Patent number: 7340871
    Abstract: A web packaging system provides easy access and changing of tooling, to change a product receiving cavity pocket in a lower web.
    Type: Grant
    Filed: March 31, 2006
    Date of Patent: March 11, 2008
    Assignee: Alkar-RapidPak, Inc.
    Inventors: Daryl W. Shackelford, Craig R. Bonneville, Kenric Gibbs, Tou T. Vang, Ryan Gitzlaff
  • Patent number: 7325486
    Abstract: A food processing system includes a food processing chamber for processing a food product, such as meat products such as hot dogs, sausages, poultry, fish, and other food items. A high speed serial to parallel loading station delivery system is provided. The food product is loaded onto a conveyor in the processing chamber having a plurality of two-piece food product cradles having openings receiving the food product at the loading station and discharging the food product at the unloading station and having gaps between food product carriers distally oppositely spaced from the openings and defining food product cavities therebetween, the width of the openings varying during traversal of the conveyor through the chamber from the loading to the unloading stations.
    Type: Grant
    Filed: December 4, 2002
    Date of Patent: February 5, 2008
    Assignee: Alkar-RapidPak, Inc.
    Inventors: David C. Nordby, Dennis F. Conohan, Noel R. Johnson, Andi J. Mikelsons, Steve O. Schultz, Jerome P. Lehman, Seth T. Pulsfus
  • Patent number: 7195552
    Abstract: A food processing system for an elongated strand of food product, such as hot dogs or sausage links, provides aligned orientation of conveyor hooks and identical arrival time spacing between adjacent hooks at a reference loading point at a strand producing machine discharge station.
    Type: Grant
    Filed: February 18, 2003
    Date of Patent: March 27, 2007
    Assignee: Alkar-RapidPak, Inc.
    Inventors: Noel R. Johnson, David Norby, Wendell J. Holl, Andi Mikelsons, David Lukens, Nicholas Cable, Anthony Renger, Robert E. Hanson
  • Patent number: 7000816
    Abstract: A loading system is provided for loading an elongated strand of food product of given diameter on a moving transport conveyor. First and second loading conveyors are separated by a gap of dimension less than or equal to the diameter of the food product strand and convey the strand to a transfer ramp by an indexed drive.
    Type: Grant
    Filed: September 26, 2003
    Date of Patent: February 21, 2006
    Assignee: Alkar-Rapidpak, Inc.
    Inventors: Andi J. Mikelsons, Luke A. Titel, Jerome P. Lehman, Dennis F. Conohan
  • Patent number: 6976347
    Abstract: A method for processing a food product involves transporting the food product through a plurality of stations including a loading station, a pasteurization station, and a closing station. The surface of the food product is pasteurized by convectively transferring heat from the pasteurizing medium to the surface of the food product at a rate such that the surface heat transfer coefficient becomes sufficiently higher than the food product conductance coefficient that the surface temperature of the food product is substantially instantaneously elevated above temperatures which are instantly lethal to microbes which may be present. Preferably, steam is condensed on the food product surface in dropwise condensation, and the onset of film condensation is retarded by removing condensate film from such surface.
    Type: Grant
    Filed: July 8, 2003
    Date of Patent: December 20, 2005
    Assignee: Alkar-Rapidpak, Inc.
    Inventors: Vernon D. Karman, Gary Lee Hahn, Craig R. Bonneville, Tou T. Vang, Nelly Feze, Robert E. Hanson
  • Publication number: 20050022468
    Abstract: In a web packaging machine (10) and method packaging a food product (P) between upper and lower webs (14 and 25), wherein the lower web (14) is transported through a series of stations which form the lower web (14) into a component of a package at a forming station (18), and receive the food product (P) at a loading station (20), and close the package with the upper web (25) at a closing station (26), a pasteurization station (300) is provided between the loading station (20) and the closing station (26) and pasteurizing the food product (P).
    Type: Application
    Filed: August 31, 2004
    Publication date: February 3, 2005
    Applicant: Alkar-RapidPak, Inc., a corporation of the State of Wisconsin
    Inventors: Robert Hanson, Craig Bonneville, Tou Vang, Vernon Karman, Gary Hahn, Nelly Feze, John Jurkowski
  • Patent number: D568916
    Type: Grant
    Filed: May 4, 2005
    Date of Patent: May 13, 2008
    Assignee: Alkar-RapidPak, Inc.
    Inventors: Julian John Beld, Anthony F. Scribner
  • Patent number: D589070
    Type: Grant
    Filed: April 7, 2008
    Date of Patent: March 24, 2009
    Assignee: Alkar-RapidPak, Inc.
    Inventors: Julian John Beld, Anthony F. Scribner