Patents Assigned to Allen-Bradley
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Patent number: 5587861Abstract: A method for interrupting electrical power between two conductors is provided, including biasing an electrically conductive element into a conducting position between two contact regions of the conductors. The contact regions are preferably portions of arc runners coupled to the conductors. The conductors surround a magnetic core that generates an electromagnetic field due to current in the conductors. The conductive element is repelled to a non-conducting position by the electromagnetic field in response to an overcurrent condition in the conductors. A secondary response mechanism is moved in response to the overcurrent condition to maintain the conductive element in the non-conducting position. For more gradually occurring overcurrent conditions, the secondary response mechanism is attracted toward the core, displacing the conductive element to the non-conducting position.Type: GrantFiled: September 29, 1995Date of Patent: December 24, 1996Assignee: Allen-Bradley Company, Inc.Inventors: Christopher J. Wieloch, Mark A. Kappel, Jeffrey R. Annis, David J. Benard, Ellen Boehmer, Gernot Hildebrandt
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Patent number: 5583412Abstract: A motor drive particularly suited for decelerating an AC motor includes a signal converting circuit, a monitoring circuit and a control circuit. The signal converting circuit is coupled to a source of DC power via a DC bus and a capacitive circuit is coupled across the DC bus to store energy produced by the motor during deceleration of a primarily inertial load. The signal converting circuit produces and applies drive signals to the motor based on control signals from the control circuit. The control circuit produces control signals for generating an output waveform duty cycle for the drive signals suitable for maintaining a predetermined voltage-to-frequency relationship. The frequency of the output signals is selectable to control the output speed of the motor. During deceleration, the monitoring circuit detects rises in the DC bus voltage, indicating that the motor is tending to slow at a rate less than the desired deceleration rate.Type: GrantFiled: February 28, 1995Date of Patent: December 10, 1996Assignee: Allen-Bradley Company, Inc.Inventor: Henrik B. Nielsen
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Patent number: 5581877Abstract: A mounting for a single in-line package (SIP) module includes an elongated slot aperture for receiving an edge of the module. The module may be a circuit board or other electrical device and preferably includes edge finger connectors. The elongated slot aperture preferably includes hemicylinders located about the periphery. The hemicylinders provide plated through conductors for connecting to the finger connectors of the module. The aperture is made according to an advantageous method in which the aperture is etched in order to remove barbs or extra copper material caused by milling the aperture. Preferably, the module fits into the aperture with an interference or size-on-size fit. The aperture may include strain relief areas.Type: GrantFiled: September 30, 1994Date of Patent: December 10, 1996Assignee: Allen-Bradley Company, Inc.Inventors: Gerard A. Woychik, John C. Mather
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Patent number: 5581169Abstract: A method and apparatus used with a motor controller having a PWM inverter for eliminating discontinuities in a stator current that are caused by noise, command signal discontinuities and feedback corrections. While noise, discontinuities, and correction can cause multiple crossings between a carrier signal and a command signal during a half cycle of a carrier signal, the present invention only allows a single crossing during any carrier signal half cycle to effect motor operation.Type: GrantFiled: August 31, 1994Date of Patent: December 3, 1996Assignee: Allen-Bradley Company, Inc.Inventors: Russel J. Kerkman, David Schlegel, Calvin C. Steinweg
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Patent number: 5579198Abstract: A circuit interrupter provides a conducting path between two conductors and interrupts the conducting path in response to overcurrent conditions in the conductors. The interrupter includes a magnetic core around which the conductors are disposed. Each conductor is electrically coupled to an arc runner and a spanner is biased into contact with the arc runners to compete a conducting path between the conductors. A secondary response mechanism is provided adjacent to the core and includes arms extending around the core and a magnetic body. In response to overcurrent conditions of a first magnitude the body of the secondary response mechanism is attracted to the core causing the arms to displace the spanner out of contact with the arc runners. In response to overcurrent conditions of a second magnitude, such as due to direct short circuits, the spanner is repelled rapidly to a non-conducting position and the secondary response mechanism is attracted to the core to hold the spanner in the non-conducting position.Type: GrantFiled: September 29, 1995Date of Patent: November 26, 1996Assignee: Allen-Bradley Company, Inc.Inventors: Christopher J. Wieloch, Mark A. Kappel, Jeffrey R. Annis, David J. Benard, Ellen Boehmer, Gernot Hildebrandt
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Patent number: 5576676Abstract: The base plate module of an electromagnetic switching device, specifically a contactor, is mounted on a base plate (1). The base plate module contains the core (2) of the electromagnet, a magnet coil (5), a printed circuit board (10) with its connected ancillary devices, as well as the contact plugs (16, 17) and terminals (24, 25), both of which are accessible from the outside. Printed circuit board (10) is mounted on base plate (1) and is located between base plate (1) and core (2), which is mounted on the base plate. Strip conductors (12, 13, 14), on the side facing core (2), feature several spring-loaded stub contacts (19, 20) and/or contact plugs (21, 22), all of which are vertically mounted on circuit board (10). Flange (7) of coil module (6), which is oriented toward base plate (1), provided with terminals (23) of magnet coil (5). With magnet coil (5) in the mounted position, terminals (23) of magnet coil (5) are in contact with the spring-loaded stub contacts (19) of strip conductors (13).Type: GrantFiled: January 26, 1996Date of Patent: November 19, 1996Assignee: Allen-Bradley Company, Inc.Inventors: Erich Koller, Hans Weichert, Daniel Zumkeller
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Patent number: 5567994Abstract: A hybrid active filter shunts three-phase power with passive elements tuned to have low impedance at a frequency of harmonic distortion. The passive elements are in series with controlled voltages sources providing cancelling currents to the harmonic currents. Rapid determination of the harmonic currents is provided in real-time through the use of a Park transformation reducing the variables which need to be manipulated. Measured currents as transformed are used to model undistorted current based on an average power consumed by the load. When the undistorted current is subtracted from the actual current, a harmonic current signal is produced that may be used to drive the voltage sources. The time domain method requires rapidly computed running averages and thus may be performed in-between the acquisition of the measured current samples.Type: GrantFiled: September 29, 1995Date of Patent: October 22, 1996Assignee: Allen-Bradley Company, Inc.Inventors: Gerald W. Davis, Shiping Huang, Peter J. Unsworth
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Patent number: 5567042Abstract: Backlighting for an LCD display is provided by a direct backlight unit which is hinged to the front panel in which the display is mounted. When closed, the backlight unit lamps and reflector transmit light directly against the back of the display. The reflector surfaces are made by a combination of constant radius, hyperbolic, parabolic and flat surfaces which maximize the emitted light transmitted to the display and help fill in for any failed or dimmed light sources.Type: GrantFiled: May 27, 1994Date of Patent: October 22, 1996Assignee: Allen-Bradley Company, Inc.Inventors: David W. Farchmin, John S. Clark
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Patent number: 5565753Abstract: A method and apparatus to be used with a motor controller for determining if phase currents in a three phase AC motor are balanced. The phase angles between current zero crossing times for consecutive phase currents are compared to determine current balance and thyristor switches are employed to adjust phase angles and rebalance unbalanced currents.Type: GrantFiled: April 12, 1994Date of Patent: October 15, 1996Assignee: Allen-Bradley Company, Inc.Inventors: Li Chen, Peter Unsworth
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Patent number: 5564059Abstract: The present invention provides an efficient method of transferring multi-word data across a fixed width parallel bus normally transmitting a single word at a time by allocating part of the bus word to the transmission of a fractional address dividing the given addressing space into subaddresses or "fractional addresses". A data transfer request provides the desired fractional address and the data transfer response returns the fractional address value and the portion of the multi-word data corresponding to that fractional address.Type: GrantFiled: December 19, 1995Date of Patent: October 8, 1996Assignee: Allen-Bradley Company, Inc.Inventors: George D. Maskovyak, John F. Dodds
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Patent number: 5564049Abstract: Subprograms together making up an industrial controller program are encapsulated in shells which make explicit the connection relationships and data flow directions of the subprogram normally implicit in the sharing of variables. The shells also identify the consumer/producer relationship of the variables as may be used to identify data contention problems. Actual connections between subprograms along which variables may be shared are externalized in a connection database that permits ready cross-referencing of such data sharing. Connection information stored in the shell may be used when a shell is cut and pasted to provide an initial suggestion of how to connect the new pasted shell. The automatic reconnection of the pasted shell refers to the previous connections and makes use of a hierarchical arrangement previously determined by the programmer reflecting the logic of the program.Type: GrantFiled: July 29, 1994Date of Patent: October 8, 1996Assignee: Allen-Bradley Company, Inc.Inventor: Michael W. Schmidt
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Patent number: 5555438Abstract: An industrial controller Input/Output module includes on-board processing circuitry in the form of a microprocessor and associated memory, a first programmable logic circuit and a second programmable logic circuit connected through an isolation interface. The isolation interface is comprised of optical coupling circuits. The programmable logic circuits are programmed to provide circuitry for parallel-to-serial data conversion of 24 bits of system Input/Output data on each side of the isolation interface. The data is then transferred as serial data in both directions at once in response to a shift clock signal. The data signals and the shift clock signal utilize three one-bit optical coupling devices in the isolation interface. After transfer across the isolation interface, the system Input/Output data is converted to parallel data for further processing.Type: GrantFiled: May 18, 1995Date of Patent: September 10, 1996Assignee: Allen-Bradley Company, Inc.Inventors: Steven P. Blech, Kerry Van de Steeg, Gerald S. Pepera
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Patent number: 5553095Abstract: A digital communication network carries high and low priority data. The network stations that produce high priority data are assigned to a first group of stations and stations that produce low priority data are assigned to a second group with the two group not being mutually exclusive. Activity on the network is divided into periodic intervals of the same duration. Network control information, that defines how access to the medium, is determined is broadcast to all stations during a first segment of a periodic interval. The network control information defines the length of the periodic interval and of the periodic interval segments, and defines how many stations are in each group. Then during a second segment of the periodic interval, every station in the first group is afforded an opportunity, in a predefined order, to transmit high priority data over the medium.Type: GrantFiled: April 28, 1993Date of Patent: September 3, 1996Assignee: Allen-Bradley Company, Inc.Inventors: Jonathan R. Engdahl, David J. Gee, Mark A. Lucak, Shawn L. Adams
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Patent number: 5548197Abstract: A method and apparatus to be used with a motor controller for determining the speed of the motor rotor using current zero crossing times of the stator winding currents. An error signal set, consisting of phase angle errors between consecutive zero crossings over a sampling period, is generated and analyzed in a region of interest in either the time or frequency domain, producing a signal frequency, the signal frequency being the frequency of the motor rotor.Type: GrantFiled: September 28, 1994Date of Patent: August 20, 1996Assignee: Allen-Bradley Company, Inc.Inventors: Peter J. Unsworth, Yuan Wang
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Patent number: 5543698Abstract: A method and apparatus used with a motor controller that detects load imbalance at a relatively low speed and, if the degree of load imbalance is greater than a predetermined acceptable maximum degree, produces an alarm signal that indicates an imbalanced load. If the degree of load imbalance is greater than the predetermined acceptable maximum value, the present invention may either attempt to rebalance the load or stops the motor until the balance can be manually adjusted.Type: GrantFiled: September 27, 1994Date of Patent: August 6, 1996Assignee: Allen-Bradley Company, Inc.Inventors: Jinghan Tao, John Merrison
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Patent number: 5539975Abstract: A modular product assembly platform which includes a multiple number of industrial robots or other similar assembly devices. The product assembly platform also includes a programmable controller system housed in a logic control cabinet, a vision control system housed in a vision control cabinet and a set of robot controllers which operate together to control the robots or assembly devices for performing product assembly tasks. The layout and configuration of the platform and the control equipment provide for convenience and flexibility in configuring and reconfiguring the assembly platform for different assembly procedures associated with different products.Type: GrantFiled: September 8, 1993Date of Patent: July 30, 1996Assignee: Allen-bradley Company, Inc.Inventors: Z. Val Kukuljan, George T. Plonski
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Patent number: 5539192Abstract: A bar code reader mirror oscillator is disclosed herein. The oscillator includes a permanent magnet having first and second poles of opposite polarity and an electromagnet having a core with first and second pole locations. The permanent magnet is fastened to a mirror carrier resiliently mounted to a frame to oscillate about a rotational axis, wherein the electromagnetic core is fastened to the frame so that the poles of the permanent magnet are equidistant from the pole locations of the electromagnet. This oscillator configuration directs substantially all of the energy applied to the electromagnet to the production of oscillatory motion in the associated reader mirror.Type: GrantFiled: September 26, 1994Date of Patent: July 23, 1996Assignee: Allen-Bradley Company, Inc.Inventors: Robert E. Scofield, Glen Ray, Jeffrey R. Annis
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Patent number: 5537549Abstract: Activity on a digital communication network is divided into periodic intervals and during a segment of each periodic interval a moderator station broadcasts a numerical count of the periodic intervals to all stations on the network. Each station has a memory in which a numerical value is stored, and a comparator that compares the numerical value to the numerical count received from the network. When the numerical count of the periodic intervals equals the numerical value, an apparatus within the station performs a defined operation, such as transmitting a message over the network or synchronizing a clock in the station to a master time standard. The equality of the periodic interval count and the numerical value also can be used to determine when to signal an external device. By using the count of the periodic intervals in this manner, the operation of several stations on the network can be coordinated.Type: GrantFiled: April 28, 1993Date of Patent: July 16, 1996Assignee: Allen-Bradley Company, Inc.Inventors: David J. Gee, Mark A. Lucak, Jonathan R. Engdahl, Timothy Siorek
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Patent number: 5532468Abstract: A bar code reader for reading bar codes falling within a rectangular scan area having two vertical sides, a top and a bottom is disclosed herein. The reader includes two oscillating mirrors operable to scan a light beam over the area. Each mirror is oscillated by an assembly controlled by a control circuit which produces controls signals which define the rate and frequency at which the mirrors are oscillated. More specifically, the mirror which sweeps the light beam between the vertical sides of the area is oscillated at a constant frequency, and the mirror which causes the mirror to progressively sweep between the top and bottom of the area is rotated so that a greater number of sweeps occur when the light beam progresses from the bottom to the top of the area than when the light beam progresses from the top to the bottom of the area.Type: GrantFiled: September 26, 1994Date of Patent: July 2, 1996Assignee: Allen-Bradley Company, Inc.Inventor: Robert E. Scofield
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Patent number: 5532480Abstract: A bar code reader including a dynamic damper for an oscillating mirror assembly is disclosed herein. The reader includes a frame which supports a light source for producing scanning light, and a transducer for receiving scanning light reflected from a bar code being read by the reader. The light produced by the light source is scanned over the bar code by an oscillator assembly including a carrier defining a rotational axis, a light reflector fastened to the carrier, and a spring assembly fastened to the carrier and the frame to resiliently support the carrier for oscillation about the rotational axis. A damper fastened to the frame and slidably engaged with the carrier is provided to inhibit oscillation of the carrier perpendicular to the rotational axis. Such undesirable oscillation is typically caused by forces external to the scanner such as jarring of a structure supporting the scanner.Type: GrantFiled: September 26, 1994Date of Patent: July 2, 1996Assignee: Allen-Bradley Company, Inc.Inventor: Robert E. Scofield