Abstract: The present invention relates to a spot and chamfer drill insert which can be utilized to create accurately located spots for subsequent drilling operations while simultaneously providing a chamfer for the finished hole. The present invention utilizes web thin clearance surfaces that are formed at web thin clearance angles, wherein the web thin clearance angles are oriented with respect to a projected plane normal to a plane through the web thin cutting edge and parallel to the longitudinal axis of the insert, wherein the projected plane is tangent to the web thin cutting edge.

Abstract: The present invention relates to a V-notched web formed on a drill insert of a drill tool assembly. The V-notched web allows greater stability and feed rates, while decreasing the heat generated at the insert tip. The present invention is provided by a drill insert comprising a drill insert body having at least two cutting edges, a web between the two cutting edges, and a web thinning notch formed on either side of the web. Each web thinning notch forms a notch cutting edge having a positive rake angle.

Abstract: The present invention relates to a drill having an aggressive drill point geometry. The point geometry allows greater stability and feed rates, while decreasing the heat generated at drill point. The present invention is provided by a drill comprising drill body having at least two helical flutes, a pair of cutting surfaces on an end of the drill body, a web formed between the two cutting edges, and a web thinning notch formed on either side of the web. Each notch forms a notch cutting edge having a positive rake angle.

Abstract: A cutting tool insert having a specialized spur point geometry at the center of the insert. The insert comprises a spur point cutting portion and a blade cutting portion wherein the spur point provides stability by providing a spot and allowing a flexible workpiece to partially spring back when the spur breaks through. The spur point insert facilitates the cutting of relatively thinner workpieces and workpieces requiring the tool to have a longer reach to the hole, while minimizing the burr resulting from the drilling operation.

Abstract: The present invention relates to a drill having an aggressive drill point geometry. The point geometry allows greater stability and feed rates, while decreasing the heat generated at drill point. The present invention is provided by a drill comprising drill body having at least two helical flutes, a pair of cutting surfaces on an end of the drill body, a web formed between the two cutting edges, and a web thinning notch formed on either side of the web. Each notch forms a notch cutting edge having a positive rake angle.

Abstract: The present invention provides a novel drill insert having chipbreakers, or chip splitting grooves formed through the cutting surfaces. The cutting tool insert has a specialized geometry including a chip splitting groove formed at a negative rake angle. The chip splitting grooves increase the cutting efficiency of the tool while allowing the edge strength to be increased while also allowing higher feed rates.

Abstract: The present invention provides a new cutting tool assembly comprising a replaceable cutting head and a tool body having a common longitudinal axis and mating peripheral surfaces. The cutting head has a cutting portion forming a leading end, a pilot portion forming a trailing end, and a cutting head mounting portion adjacent the trailing end of the cutting head. The tool body has a cutting head receiving portion formed at a leading end of the tool body and a pilot recess disposed in the leading end of the tool body to matingly receive the pilot portion of the cutting head. The cutting head mounting portion and the cutting head receiving portion of the tool body each have at least two coupling portions. The cutting head coupling portions and the tool body coupling portions are bound by their peripheral surfaces and generally mate in shape and dimensions. Each coupling portion has a pair of base surfaces, including upper and lower surfaces.

Abstract: The present invention provides a new cutting tool assembly comprising a replaceable cutting head and a tool body having a common longitudinal axis and mating peripheral surfaces. The cutting head has a cutting portion forming a leading end, a pilot portion forming a trailing end, and a cutting head mounting portion adjacent the trailing end of the cutting head. The tool body has a cutting head receiving portion formed at a leading end of the tool body and a pilot recess disposed in the leading end of the tool body to matingly receive the pilot portion of the cutting head. The cutting head mounting portion and the cutting head receiving portion of the tool body each have at least two coupling portions. The cutting head coupling portions and the tool body coupling portions are bound by their peripheral surfaces and generally mate in shape and dimensions. Each coupling portion has a pair of base surfaces, including upper and lower surfaces.

Abstract: The present invention provides a novel drill insert having chipbreakers, or chip splitting grooves formed through the cutting surfaces. The cutting tool insert has a specialized geometry including a chip splitting groove formed at a negative rake angle. The chip splitting grooves increase the cutting efficiency of the tool while allowing the edge strength to be increased while also allowing higher feed rates.

Abstract: The present invention relates to a V-notched web formed on a drill insert of a drill tool assembly. The V-notched web allows greater stability and feed rates, while decreasing the heat generated at the insert tip. The present invention is provided by a drill insert comprising a drill insert body having at least two cutting edges, a web between the two cutting edges, and a web thinning notch formed on either side of the web. Each web thinning notch forms a notch cutting edge having a positive rake angle.

Abstract: The invention is directed at a drill tool assembly including a holder having a shank and head portion and having a axial centerline or rotational axis on which said holder is rotated in use. The head portion includes a holder slot at least over a central portion of the head, with the slot being oriented perpendicularly to the axial centerline of the holder. The holder slot also includes a locating boss extending upwardly from the bottom of the slot, which includes first and second surfaces, with at least one of the surfaces being located in a predetermined position with respect to the axial centerline of the holder, and substantially parallel to this centerline. A drill insert having first and second cutting surfaces is selectively positioned within the holder slot, and includes a locating slot adapted to be positioned in a predetermined orientation relative to the boss provided in the holder slot.