Abstract: The present invention relates to a V-notched web formed on a drill insert of a drill tool assembly. The V-notched web allows greater stability and feed rates, while decreasing the heat generated at the insert tip. The present invention is provided by a drill insert comprising a drill insert body having at least two cutting edges, a web between the two cutting edges, and a web thinning notch formed on either side of the web. Each web thinning notch forms a notch cutting edge having a positive rake angle.

Abstract: A spade drill insert and drilling tool assembly is provided wherein the spade drill insert body comprises curved cutting edges and a lip groove having a trough substantially parallel to a plane formed through each adjacent curved cutting edge, which provides a significant improvement in chip formation during cutting operations.

Abstract: A spade drill insert and drilling tool assembly is provided wherein the spade drill insert body comprises curved cutting edges and a lip groove having a trough substantially parallel to a plane formed through each adjacent curved cutting edge, which provides a significant improvement in chip formation during cutting operations.

Abstract: A spade drill insert and drilling tool assembly is provided wherein the lands of the spade drill insert have helical margins which provide increased stability during cutting operations. The margin may have a helical trailing side or leading side, a parallel helical margin, or may also include a gullet or flute adjacent the helical margin.

Abstract: The present invention relates to a V-notched web formed on a drill insert of a drill tool assembly. The V-notched web allows greater stability and feed rates, while decreasing the heat generated at the insert tip. The present invention is provided by a drill insert comprising a drill insert body having at least two cutting edges, a web between the two cutting edges, and a web thinning notch formed on either side of the web. Each web thinning notch forms a notch cutting edge having a positive rake angle.

Abstract: The present invention provides a new drilling tool useful in machining hydraulic port seals for fluid power ports. The drilling tool drills the port hole to size in a solid material for the minor thread diameter in combination with forming the port in a single operation. The drilling tool has a tool holder having a rotational axis, a first drilling insert having cutting surfaces on a first side and a mounting surface on a second side, at least one second drilling insert having a predetermined cutting surface portion and a mounting portion which is mounted on the holder at a location from the rotational axis of the holder. The at least one second drilling insert has first and second portions which engage and machine a work piece in a drilling operation to form a spot face and a seal form.

Abstract: A cutting tool insert having a controlled contact clearance behind the cutting edge which limits flank wear and allows more coolant near the cutting edge further allowing an increase in surface speed, feed rates, and tool life. The controlled contact clearance surface provides a first wear zone and a second wear zone, the first wear zone generated during operation of the drill insert allows the flank wear distance to grow from zero to the distance from the cutting edge to the controlled contact clearance surface, the second wear zone keeps the flank wear distance substantially constant until the controlled contact clearance surface is substantially worn away.

Abstract: The present invention relates to a spot and chamfer drill insert which can be utilized to create accurately located spots for subsequent drilling operations while simultaneously providing a chamfer for the finished hole. The present invention utilizes web thin clearance surfaces that are formed at web thin clearance angles, wherein the web thin clearance angles are oriented with respect to a projected plane normal to a plane through the web thin cutting edge and parallel to the longitudinal axis of the insert, wherein the projected plane is tangent to the web thin cutting edge.

Abstract: The present invention relates to a V-notched web formed on a drill insert of a drill tool assembly. The V-notched web allows greater stability and feed rates, while decreasing the heat generated at the insert tip. The present invention is provided by a drill insert comprising a drill insert body having at least two cutting edges, a web between the two cutting edges, and a web thinning notch formed on either side of the web. Each web thinning notch forms a notch cutting edge having a positive rake angle.

Abstract: A cutting tool insert having a controlled contact clearance behind the cutting edge which limits flank wear and allows more coolant near the cutting edge further allowing an increase in surface speed, feed rates, and tool life. The controlled contact clearance surface provides a first wear zone and a second wear zone, the first wear zone generated during operation of the drill insert allows the flank wear distance to grow from zero to the distance from the cutting edge to the controlled contact clearance surface, the second wear zone keeps the flank wear distance substantially constant until the controlled contact clearance surface is substantially worn away.

Abstract: The present invention relates to a V-notched web formed on a drill insert of a drill tool assembly. The V-notched web allows greater stability and feed rates, while decreasing the heat generated at the insert tip. The present invention is provided by a drill insert comprising a drill insert body having at least two cutting edges, a web between the two cutting edges, and a web thinning notch formed on either side of the web. Each web thinning notch forms a notch cutting edge having a positive rake angle.

Abstract: The present invention provides a new drilling tool useful in machining hydraulic port seals for fluid power ports. The drilling tool drills the port hole to size in a solid material for the minor thread diameter in combination with forming the port in a single operation. The drilling tool has a tool holder having a rotational axis, a first drilling insert having cutting surfaces on a first side and a mounting surface on a second side, at least one second drilling insert having a predetermined cutting surface portion and a mounting portion which is mounted on the holder at a location from the rotational axis of the holder. The at least one second drilling insert has first and second portions which engage and machine a work piece in a drilling operation to form a spot face and a seal form.

Abstract: The present invention relates to a spot and chamfer drill insert which can be utilized to create accurately located spots for subsequent drilling operations while simultaneously providing a chamfer for the finished hole. The present invention utilizes web thin clearance surfaces that are formed at web thin clearance angles, wherein the web thin clearance angles are oriented with respect to a projected plane normal to a plane through the web thin cutting edge and parallel to the longitudinal axis of the insert, wherein the projected plane is tangent to the web thin cutting edge.

Abstract: The present invention relates to a V-notched web formed on a drill insert of a drill tool assembly. The V-notched web allows greater stability and feed rates, while decreasing the heat generated at the insert tip. The present invention is provided by a drill insert comprising a drill insert body having at least two cutting edges, a web between the two cutting edges, and a web thinning notch formed on either side of the web. Each web thinning notch forms a notch cutting edge having a positive rake angle.

Abstract: The present invention relates to a drill having an aggressive drill point geometry. The point geometry allows greater stability and feed rates, while decreasing the heat generated at drill point. The present invention is provided by a drill comprising drill body having at least two helical flutes, a pair of cutting surfaces on an end of the drill body, a web formed between the two cutting edges, and a web thinning notch formed on either side of the web. Each notch forms a notch cutting edge having a positive rake angle.

Abstract: A cutting tool insert having a specialized spur point geometry at the center of the insert. The insert comprises a spur point cutting portion and a blade cutting portion wherein the spur point provides stability by providing a spot and allowing a flexible workpiece to partially spring back when the spur breaks through. The spur point insert facilitates the cutting of relatively thinner workpieces and workpieces requiring the tool to have a longer reach to the hole, while minimizing the burr resulting from the drilling operation.

Abstract: The present invention relates to a drill having an aggressive drill point geometry. The point geometry allows greater stability and feed rates, while decreasing the heat generated at drill point. The present invention is provided by a drill comprising drill body having at least two helical flutes, a pair of cutting surfaces on an end of the drill body, a web formed between the two cutting edges, and a web thinning notch formed on either side of the web. Each notch forms a notch cutting edge having a positive rake angle.

Abstract: The present invention provides a novel drill insert having chipbreakers, or chip splitting grooves formed through the cutting surfaces. The cutting tool insert has a specialized geometry including a chip splitting groove formed at a negative rake angle. The chip splitting grooves increase the cutting efficiency of the tool while allowing the edge strength to be increased while also allowing higher feed rates.

Abstract: The present invention provides a new cutting tool assembly comprising a replaceable cutting head and a tool body having a common longitudinal axis and mating peripheral surfaces. The cutting head has a cutting portion forming a leading end, a pilot portion forming a trailing end, and a cutting head mounting portion adjacent the trailing end of the cutting head. The tool body has a cutting head receiving portion formed at a leading end of the tool body and a pilot recess disposed in the leading end of the tool body to matingly receive the pilot portion of the cutting head. The cutting head mounting portion and the cutting head receiving portion of the tool body each have at least two coupling portions. The cutting head coupling portions and the tool body coupling portions are bound by their peripheral surfaces and generally mate in shape and dimensions. Each coupling portion has a pair of base surfaces, including upper and lower surfaces.

Abstract: The present invention provides a new cutting tool assembly comprising a replaceable cutting head and a tool body having a common longitudinal axis and mating peripheral surfaces. The cutting head has a cutting portion forming a leading end, a pilot portion forming a trailing end, and a cutting head mounting portion adjacent the trailing end of the cutting head. The tool body has a cutting head receiving portion formed at a leading end of the tool body and a pilot recess disposed in the leading end of the tool body to matingly receive the pilot portion of the cutting head. The cutting head mounting portion and the cutting head receiving portion of the tool body each have at least two coupling portions. The cutting head coupling portions and the tool body coupling portions are bound by their peripheral surfaces and generally mate in shape and dimensions. Each coupling portion has a pair of base surfaces, including upper and lower surfaces.