Abstract: A system has been developed for engaging a clutch pack using a hydraulic piston. The system can be used with an automatic transmission or another part of the drivetrain of a vehicle. The system includes a piston, a clutch pack, and a housing that contains the piston and clutch pack. To engage and disengage the piston against the clutch pack, the system is configured to fill and empty a hydraulic chamber on a hydraulic side of the piston such that the hydraulic fluid moves the piston towards and away from the clutch pack. The piston includes one or more pads or standoffs that form flow gaps. The piston is further configured to position seals on the piston closer to the hydraulic side.

Abstract: Disclosed herein are systems and methods for initiating over-the-air (OTA) programming (together, OTAP) of a transmission control module (TCM) of a vehicle. In an embodiment, a TCM determines that an OTAP update is available, and responsively presents an update-ready indication via an operator interface of the vehicle, and thereafter determines whether each precondition in a set of one or more preconditions is satisfied, including a precondition that a valid initiate-update instruction has been received via the operator interface. If the TCM determines that each precondition in the set is satisfied, the TCM then responsively initiates installation of the OTAP update. If, however, the TCM determines that at least one precondition in the set is not satisfied, the TCM then responsively does not initiate installation of the OTAP update.

Abstract: Vehicles, transmissions, and methods of dampening oscillations at an output shaft of a transmission are disclosed. A vehicle includes a chassis, a plurality of wheels coupled to the chassis, and a powertrain mounted to the chassis that includes a transmission. The transmission includes an input shaft to receive torque from a drive unit, an output shaft to transmit torque to a load, at least one torque-transmitting mechanism coupled between the input shaft and the output shaft, and a control system having an output speed sensor to provide an input signal indicative of a rotational speed of the output shaft and a controller communicatively coupled to the output speed sensor.

Abstract: A multi-speed transmission including a plurality of planetary gearsets and a plurality of selective couplers to achieve at least eight forward speed ratios is disclosed. The plurality of planetary gearsets may include a first planetary gearset, a second planetary gearset, a third planetary gearset, and a fourth planetary gearset. The plurality of selective couplers may include a number of clutches and a number of brakes. The multi-speed transmission may have four planetary gearsets and six selective couplers. The six selective couplers may include two clutches and four brakes.

Abstract: Transmission systems, disconnect mechanisms, and methods of assembling disconnect mechanisms are envisioned. A disconnect mechanism is adapted to selectively decouple a driving device from a driven device. The disconnect mechanism includes a lever, an inner shaft, an outer shaft, and a housing. The inner shaft is coupled to the lever, the outer shaft is coupled to the inner shaft, and the housing at least partially houses the inner shaft and the outer shaft.

Abstract: A drive system for a vehicle that includes a transmission with three forward and three reverse gears. The transmission is optionally coupled to an electric motor as part of a fully electric or hybrid drive system. The transmission optionally includes a first and a second planetary gearset, a first and a second brake, and a clutch which may be separated into individual drive modules, optionally in separate detachable housings. A single electric motor may be provided with a single transmission, or multiple electric motors may be included to individually drive multiple separate tires, tracks, or other earth engaging elements. Single or multiple motors may be arranged upstream or downstream of the transmission, and they may be aligned parallel with or perpendicular to a drive axle.

Abstract: Vehicles, powertrains for vehicles, and methods of mounting powertrains to chassis of vehicles are disclosed herein. A vehicle includes a chassis, a plurality of wheels, and a powertrain. The chassis extends along a longitudinal axis from a first end to a second end arranged opposite the first end. The plurality of wheels are coupled to the chassis between the first end and the second end and configured for rotation about a rotational axis. The powertrain is mounted to the chassis transverse to the longitudinal axis between the first end and the second end. The powertrain is configured to drive rotation of the plurality of wheels about the rotational axis in use of the vehicle.

Abstract: A drive system for a hybrid or electric vehicle that includes a transmission with four forward and four reverse gears. The transmission optionally includes a first and a second planetary gearset, and optionally a first and second range selector assembly. The range selector assemblies may include a clutch and a brake, and/or a synchronizer. The drive system may include a single electric motor with any example of a transmission of the present disclosure, or multiple electric motors individually driving separate transmissions. The motors may be arranged upstream or downstream of portions of a transmission, and they may be aligned parallel with or perpendicular to a drive axle, input shaft, output shaft, and any suitable combination thereof. An internal combustion engine may be included as well.

Abstract: An axle assembly (200) includes a first axle housing (102), a second axle housing (104), a first wheel end (216), a second wheel end (218), and at least one drive shaft (150) extending through the first axle housing (102) and the second axle housing (104) and coupled to the first and second wheel ends (216, 218). The axle assembly (200) also includes a gearbox (210) having a body (240) with first and second portions (242, 244) defining a cavity (246) with the first axle housing (102) coupled to the first portion (242) and the second axle housing (104) coupled to the second portion (244). The axle housing (200) further includes an electric motor (122) coupled to the first portion (242) of the body (240). The gearbox (210) includes a gear train (153) having an input shaft (160) having one end coupled to the electric motor (122) and an output shaft (172) rotatably coupled to the input shaft (160).

Abstract: An electro-hydraulic control system for a multispeed transmission having a plurality of torque-transmitting mechanisms includes a controller for operably controlling the transmission, a fluid source for supplying hydraulic fluid, and a plurality of torque-transmitting mechanisms being operably selected between an applied and an unapplied state to achieve a plurality of ranges including at least one reverse, a neutral, and a plurality of forward ranges. The system includes a plurality of trim systems having pressure control solenoids and trim valves. The system may also include one or more shift valves disposed in fluid communication with the fluid source and being capable of moving between stroked and de-stroked positions. In any given range, only two of the plurality of torque-transmitting mechanisms may be applied. Moreover, three of the plurality of pressure control solenoids are normally high solenoids, and the remaining solenoids are normally low solenoids.

Abstract: An electric powertrain includes a first electric motor that has an uninterrupted connection with a drive shaft of a vehicle. The electric powertrain further includes a second electric motor that has an interruptible connection with the drive shaft. In one form, this interruptible connection includes a clutch. The electric powertrain further includes a first gear train in the form of a first planetary gear and a second gear train in the form of a second planetary gear. The first gear train, second gear train, and clutch are arranged downstream from the first electric motor and second electric motor.

Abstract: An electric powertrain includes a first electric motor that has an uninterrupted connection with a drive shaft of a vehicle. The electric powertrain further includes a second electric motor that has an interruptible connection with the drive shaft. In one form, this interruptible connection includes a clutch. The electric powertrain further includes a first gear train in the form of a first planetary gear and a second gear train in the form of a second planetary gear. The clutch in one variation includes a positive clutch in the form of a dog clutch. The dog clutch has a clutch suspension configured to deflect a clutch collar when gearing is misaligned during shifting.

Abstract: A multi-speed transmission including a plurality of planetary gearsets and a plurality of selective couplers to achieve at least nine forward speed ratios and at least nine reverse speed ratios is disclosed. The plurality of planetary gearsets may include a first planetary gearset, a second planetary gearset, a third planetary gearset, a fourth planetary gearset, and a fifth planetary gearset. The plurality of selective couplers may include a number of clutches and a number of brakes. The multi-speed transmission may have five planetary gearsets and eight selective couplers. The eighth selective couplers may include three clutches and five brakes.

Abstract: Transmissions, park systems, and methods of operating transmissions are disclosed. A transmission includes an input shaft to receive torque from a drive unit, an output shaft to transmit torque to a load, and a park system to selectively brake the output shaft. The park system includes a park gear assembly, an actuator valve, and an actuation linkage coupled between the actuator valve and the park gear assembly.

Abstract: An axle assembly for a low floor vehicle is described herein. The axle assembly includes an axle housing and a drive unit for driving a wheel assembly. The axle housing including a first gearbox, a second gearbox and a cradle assembly coupling the first gear box to the second gear box. The axle assembly includes first and second hub assemblies that form a first axis of rotation. The first gearbox includes an electric motor that is coupled to a transmission used to rotate an output shaft. The first gearbox also includes a differential mounted for rotation with the transmission and a first drop box mounted for rotation with the differential. The axle assembly also includes a portal axle mounted for rotation with the first drop box and extends from the first gearbox to the second gearbox wherein the portal axle forms a second axis of rotation that is offset from the first axis of rotation of the hub assemblies.

Abstract: An electrified axle assembly includes a first and second motor, a first and second idler shaft, and one or more output shafts mechanically engaged with the first and/or second idler shafts and one or more axles. In some embodiments, the electrified axle assembly may include two output shafts, with each output shaft meshed with a corresponding one of the idler shafts and a corresponding one of the axles. In other embodiments, the electrified axle assembly may include a single output shaft meshed with each of the idler shaft and each axle. Additional single motor and single and dual speed embodiments are also disclosed.

Abstract: An axle assembly for a low floor vehicle is described herein. The axle assembly includes an axle housing and a drive unit for driving a wheel assembly. The drive unit includes an axle shaft, a wheel end assembly, an electric machine, and a transmission unit. The axle shaft extends along an axle centerline axis between a first axle end and a second axle end. The wheel end assembly is coupled to the first axle end. The electric machine is positioned within the axle housing and includes a rotor shaft, a drive pinion coupled to the rotor shaft, and an electric motor for rotating the rotor shaft. The rotor shaft extends along a rotor shaft centerline axis that is orientated parallel to the axle centerline axis. The transmission unit is positioned within the axle housing and is configured to transfer torque from the electric machine to the axle shaft.

Abstract: A planetary system, which may be found in an automotive transmission, is provided. The planetary system may include a sun gear, a plurality of pinion gears that are operably coupled to the sun gear and carried by a carrier, and a ring gear operably coupled to the plurality of pinion gears. The carrier may include a plurality of spaced apart side walls and a plurality of circumferentially spaced apart posts that interconnect the side walls. The plurality of posts and side walls may be unitary with one another. Further, at least one of the posts may include an oil delivery channel and an oil exit channel in fluid communication with one another.

Abstract: An electric axle assembly includes a suspension frame, a pair of drive assemblies coupled to opposite sides of the suspension frame, and a drive module coupled to the suspension frame. The drive module controls operation of the drive assemblies. The electric axle assembly is mounted to a vehicle frame and provides motive force to wheels of the vehicle for propelling the vehicle along a roadway.

Abstract: Various systems for cooling a battery cell array are described. In one example an energy storage system includes a housing enclosing a battery cell array, an evaporator, and a circulating pump. In another example, an evaporator is adjacent to battery cells to facilitate heat transfer. In another example, thermoelectric elements are positioned adjacent to battery cells to facilitate heat transfer.