Abstract: Galvanically protected reinforcement dowel pins and methods of producing the same. In one embodiment, the reinforcement dowel pins comprise a bar or tube, the longitudinal exposed surfaces of which are covered by a heavy gauge of a sacrificial metal, such as zinc, zinc alloy, magnesium, magnesium alloy, aluminum, or aluminum alloy. The bar or tube comprises steel, carbon steel, or other ferrous metal. The heavy gauge of sacrificial metal is applied to the ferrous metal by various processes, such as roll bonding, lock seaming, welding, die casting, flame spraying, plasma spraying, dipping, sinking, and drawing. The resulting reinforcement dowel pins resist corrosion without sacrificing structural integrity, and are reasonable in materials and manufacturing costs. These dowel pins may be installed in adjacent concrete panels using conventional methods, and therefore do not introduce additional costs in installation.

Abstract: Metals having a silvery-white appearance and methods of producing the same. In one embodiment, the composite material of the present invention comprises a metallic core, a first layer, and a second layer. The first layer encases the external surfaces of the metallic core and is produced by electroplating copper or copper alloy from a first bath containing copper ions. The second layer encases the first layer and is produced by electroplating white bronze from a second bath containing copper and tin ions. According to one embodiment of the method of the present invention, the first layer is electroplated on the metallic core and the second layer is electroplated on the first layer. In another embodiment of the composite material and method of the present invention, the material comprises only the metallic core and a first layer of white bronze. The resulting composite has a silvery-white appearance and does not include exposed nickel so that persons allergic to nickel metals are not affected by the composite.

Abstract: Galvanically protected reinforcement dowel pins and methods of producing the same. In one embodiment, the reinforcement dowel pins comprise a bar or tube, the longitudinal exposed surfaces of which are covered by a heavy gauge of a sacrificial metal, such as zinc, zinc alloy, magnesium, magnesium alloy, aluminum, or aluminum alloy. The bar or tube comprises steel, carbon steel, or other ferrous metal. The heavy gauge of sacrificial metal is applied to the ferrous metal by various processes, such as roll bonding, lock seaming, welding, die casting, flame spraying, plasma spraying, dipping, sinking, and drawing. The resulting reinforcement dowel pins resist corrosion without sacrificing structural integrity, and are reasonable in materials and manufacturing costs. These dowel pins may be installed in adjacent concrete panels using conventional methods, and therefore do not introduce additional costs in installation.

Abstract: A composition and method for making a frangible bullet. In one embodiment, the bullet comprises a primarily zinc composition with the addition of bismuth, tin, and/or indium in the amount of about 0.5% to about 20%, by weight. In another embodiment, the bullet comprises additional elements, including but not limited to lead, iron, cadmium, aluminum, copper, and/or titanium. In one embodiment of the method of making a bullet, the composition containing from about 0.5% to about 20% of bismuth, tin, and/or indium is admixed and hand cast into the shape of a bullet core. In another embodiment of the method, the bullet is formed by die casting the admixed composition having from about 0.5% to about 20% of bismuth, tin, and/or indium into the shape of a bullet core.

Abstract: The present invention is an oil system component comprising and a method for its making, designed to neutralize acid by utilizing components comprising zinc or a zinc-coating. According to one embodiment, a multipurpose component is provided by spraying a standard component such as the oil sump, oil screen, and/or oil filter with a zinc plasma in an inert atmosphere to create an acid-neutralizing coating on the component. The present invention is particularly suited for incorporation into a standard oil filter by fabricating the casing and or an internal screen of zinc coated materials and/or by incorporating zinc coated product or materials into the mechanical filter material.

Abstract: The present invention is an oil system component comprising an acid neutralizing metal such as zinc, calcium, cadmium or magnesium, or alloys thereof. According to one embodiment, a multipurpose component is provided by including an acid neutralizing metal in a standard component such as the oil sump, oil screen, and/or oil filter. The present invention is particularly suited for incorporation into a standard oil filter by fabricating the casing and or an internal screen of acid neutralizing metal and/or by incorporating acid neutralizing metallic fibers into the mechanical filter material.

Abstract: An anode comprises one or more sheets of expanded zinc mesh. The thickness and mesh size of the expanded zinc mesh may vary. A single sheet of zinc mesh may be coiled, forming continuous electrical contact with itself. Alternatively, a single sheet of zinc mesh may be folded into layers, each layer in electrical contact with its adjacent layers. A third alternative is the use of two or more sheets of zinc mesh, layered on top of each other so that each layer is in electrical contact with adjacent layers. These zinc mesh anodes are combined with a casing, a cathode, an electrolyte solution, and a separator between the cathode and anode to manufacture electrochemical cells.

Abstract: The present invention comprises a method of making metallic fibers and electrodes. The metallic fibers are manufactured by milling a stock piece of material, preferably with a computer number controlled (CNC) milling machine. According to one embodiment, the length of the fibers is determined by the width of the stock material and stock material may be stacked so as to produce a number of fibers. According to another embodiment, the cutting tool comprises chip breakers which determine the length of the fibers. Zinc fibers made according to the present invention may be used to manufacture battery electrodes by compressing the fibers into the desired shape and porosity.

Abstract: An anode comprises one or more sheets of expanded zinc mesh. The thickness and mesh size of the expanded zinc mesh may vary. A single sheet of zinc mesh may be coiled, forming continuous electrical contact with itself. Alternatively, a single sheet of zinc mesh may be folded into layers, each layer in electrical contact with its adjacent layers. A third alternative is the use of two or more sheets of zinc mesh, layered on top of each other so that each layer is in electrical contact with adjacent layers. These zinc mesh anodes are combined with a casing, a cathode, an electrolyte solution, and a separator between the cathode and anode to manufacture electrochemical cells.

Abstract: A bullet, bullet jacket, and method of making the bullet and bullet jacket. The bullet jacket comprises a predominantly copper outer shell and a predominantly zinc lining. The bullet comprises the bullet jacket and a bullet core. The bullet jacket is made by forming a predominantly copper sheet and a predominantly zinc sheet. The two sheets are then adhered to one another by cladding or roll bonding, and shaped such that they can fully encase a bullet core. The bullet is then made by using conventional means to seat and enclose the bullet core within the bullet jacket of the present invention.

Abstract: A bullet, bullet jacket, and method of making the bullet and bullet jacket. The bullet jacket comprises a predominantly copper outer shell and a predominantly zinc lining. The bullet comprises the bullet jacket and a bullet core. The bullet jacket is made by forming a predominantly copper sheet and a predominantly zinc sheet. The two sheets are then adhered to one another by cladding or roll bonding, and shaped such that they can fully encase a bullet core. The bullet is then made by using conventional means to seat and enclose the bullet core within the bullet jacket of the present invention.

Abstract: A bullet, bullet jacket, and method of making the bullet and bullet jacket. The bullet jacket comprises a predominantly copper outer shell and a predominantly zinc lining. The bullet comprises the bullet jacket and a bullet core. The bullet jacket is made by forming a predominantly copper sheet and a predominantly zinc sheet. The two sheets are then adhered to one another by cladding or roll bonding, and shaped such that they can fully encase a bullet core. The bullet is then made by using conventional means to seat and enclose the bullet core within the bullet jacket of the present invention.

Abstract: A composite metal laminate coin planchet comprises commercially pure aluminum cladding layers metallurgically bonded to a zinc alloy core. The zinc alloy core may contain a hardening agent, such as copper or titanium, used to increase the hardness of the alloy above that of pure zinc. Trace amounts of other elements may also be present in the zinc alloy core or in the commercially pure aluminum cladding layers which do not affect their pertinent properties. The coin planchet is produced by a process comprising providing a strip or sheet of a zinc alloy core and creating a strip or sheet of composite material by metallurgically bonding commercially pure aluminum cladding layers to the zinc alloy. The coin planchets are then removed from the strip or sheet of composite material, and the remaining composite material is heated above its melting point to produce a zinc-aluminum alloy useful in die-casting.