Patents Assigned to Alpha Assembly Solutions Inc.
  • Publication number: 20260146195
    Abstract: A sintering powder comprising: a particulate having a mean longest diameter of less than 10 microns, wherein at least some of the particles forming the particulate comprise a metal at least partially coated with a capping agent.
    Type: Application
    Filed: November 25, 2025
    Publication date: May 28, 2026
    Applicant: Alpha Assembly Solutions Inc.
    Inventors: Shamik Ghoshal, Ranjit Pandher, Oscar Khaselev, Ravi Bhatkal, Rahul Raut, Bawa Singh, Morgana de Avila Ribas, Siuli Sarkar, Sutapa Mukherjee, Sathish Kumar, Remya Chandran, Pavan Vishwanath, Ashok Pachamuthu, Monnir Boureghda, Nitin Desai, Anna Lifton, Nirmalya Kumar Chaki
  • Publication number: 20260018559
    Abstract: Methods for die attachment of multichip and single components may involve printing a sintering paste on a substrate or on the back side of a die. Printing may involve stencil printing, screen printing, or a dispensing process. Paste may be printed on the back side of an entire wafer prior to dicing, or on the back side of an individual die. Sintering films may also be fabricated and transferred to a wafer, die or substrate. A post-sintering step may increase throughput.
    Type: Application
    Filed: September 19, 2025
    Publication date: January 15, 2026
    Applicant: ALPHA ASSEMBLY SOLUTIONS INC.
    Inventors: Oscar Khaselev, Bawa Singh, Bin Mo, Michael T. Marczi, Monnir Boureghda
  • Patent number: 12522761
    Abstract: A sintering powder comprising: a particulate having a mean longest diameter of less than 10 microns, wherein at least some of the particles forming the particulate comprise a metal at least partially coated with a capping agent. A sintering paste and sintering film comprising the sintering powder. A method for making a sintered joint by sintering the sintering powder, paste, or film in the vicinity of two or more workpieces.
    Type: Grant
    Filed: October 4, 2021
    Date of Patent: January 13, 2026
    Assignee: Alpha Assembly Solutions Inc.
    Inventors: Shamik Ghosal, Ranjit Pandher, Oscar Khaselev, Ravi Bhatkal, Rahul Raut, Bawa Singh, Morgana de Avila Ribas, Siuli Sarkar, Sutapa Mukherjee, Sathish Kumar, Remya Chandran, Pavan Vishwanath, Ashok Pachamuthu, Monnir Boureghda, Nitin Desai, Anna Lifton, Nirmalya Kumar Chaki
  • Patent number: 12497532
    Abstract: This invention discloses formulations of mutually compatible sets of graphene, graphene-carbon, metal and dielectric inks for the fabrication of high performance membrane touch switches (MTS). The compositions of these inks are optimized to achieve higher degree of compatibility with highly engineered polymeric substrates, thereby offering a holistic solution for fabricating high-performance MTS. These sets of materials can also be used for fabrication of sensors, biosensors and RFIDs on flexible substrates, such as polymers and papers.
    Type: Grant
    Filed: February 24, 2023
    Date of Patent: December 16, 2025
    Assignees: Alpha Assembly Solutions Inc., MacDermid Autotype Limited
    Inventors: Nirmalya Kumar Chaki, Chetan Pravinchandra Shah, Barun Das, Supriya Devarajan, Siuli Sarkar, Rahul Raut, Bawa Singh, Anubhav Rustogi, Anna Jane Harris, Keith Paul Parsons, Jeffrey William Braham
  • Publication number: 20250375841
    Abstract: A lead-free solder alloy comprising from 35 to 59 wt % Bi; from 0 to 1.0 wt % Ag; from 0.05 to 0.4 wt % Cu; from 0 to 0.5 wt % Co; and the balance Sn, together with any unavoidable impurities.
    Type: Application
    Filed: May 16, 2025
    Publication date: December 11, 2025
    Applicant: Alpha Assembly Solutions Inc.
    Inventors: Ranjit Pandher, Bawa Singh, Siuli Sarkar, Sujatha Chegudi, Anil K.N. Kumar, Kamanio Chattopadhyay, Dominic Lodge, Morgana de Avila Ribas
  • Patent number: 12438121
    Abstract: Methods for die attachment of multichip and single components may involve printing a sintering paste on a substrate or on the back side of a die. Printing may involve stencil printing, screen printing, or a dispensing process. Paste may be printed on the back side of an entire wafer prior to dicing, or on the back side of an individual die. Sintering films may also be fabricated and transferred to a wafer, die or substrate. A post-sintering step may increase throughput.
    Type: Grant
    Filed: February 8, 2016
    Date of Patent: October 7, 2025
    Assignee: ALPHA ASSEMBLY SOLUTIONS INC.
    Inventors: Oscar Khaselev, Bawa Singh, Bin Mo, Michael T. Marczi, Monnir Boureghda
  • Patent number: 12421574
    Abstract: A lead-free solder alloy may comprise tin, silver, copper, bismuth, cobalt, titanium, and antimony. The alloy may further comprise antimony, nickel, or both. The silver may be present in an amount from about 3.1% to 3.8% by weight of the solder. The copper may be present in an amount from about 0.5% to 0.8% by weight of the solder. The bismuth may be present in an amount from about 0.0% (or 1.5%) to about 3.2% by weight of the solder. The cobalt may be present in an amount from about 0.03% to about 1.0% (or 0.05%) by weight of the solder. The titanium may be present in an amount from about 0.005% to about 0.02% by weight of the solder. The antimony may be present in an amount between about 1.0% to about 3.0% by weight of the solder. The balance of the solder is tin.
    Type: Grant
    Filed: June 29, 2023
    Date of Patent: September 23, 2025
    Assignee: ALPHA ASSEMBLY SOLUTIONS INC.
    Inventors: Md Hasnine, Lik Wai Kho
  • Patent number: 12388042
    Abstract: A solder material comprising a solder alloy and a thermal conductivity modifying component. The solder material has a bulk thermal conductivity of between about 75 and about 150 W/m-K and is usable in enhancing the thermal conductivity of the solder, allowing for optimal heat transfer and reliability in electronic packaging applications.
    Type: Grant
    Filed: September 19, 2023
    Date of Patent: August 12, 2025
    Assignee: Alpha Assembly Solutions Inc.
    Inventors: Angelo Gulino, Bogdan Bankiewicz, Oscar Khaselev, Anna Lifton, Michael T. Marczi, Girard Sidone, Paul Salerno, Paul J. Koep
  • Publication number: 20250153280
    Abstract: A solder paste comprising: a solder alloy, and a solder flux comprising an activator, wherein the activator comprises an organic acid activator and an organic amine activator, and wherein the molar ratio of organic acid activator to organic amine activator is from 0.8 to 2.5. A method of forming a solder joint comprising: (i) providing two or more work pieces to be joined; (ii) providing the solder paste of claim 1; and (iii) heating the solder paste in the vicinity of the work pieces to be joined.
    Type: Application
    Filed: January 14, 2025
    Publication date: May 15, 2025
    Applicant: Alpha Assembly Solutions Inc.
    Inventors: Rahul Raut, Nirmalya Kumar Chaki, Bawa Singh, Ranjit Pandher, Siuli Sarkar
  • Patent number: 12278022
    Abstract: A conductive paste and method of manufacturing thereof. The conductive paste comprises conductive particles dispersed in an organic medium, the organic medium comprising: (a) a solvent; and (b) a binder comprising a polyester. The conductive paste typically comprises silver and may contain various other additives. A stretchable conductive layer can be formed by curing the conductive paste.
    Type: Grant
    Filed: October 5, 2023
    Date of Patent: April 15, 2025
    Assignee: Alpha Assembly Solutions Inc.
    Inventors: Narahari Pujari, Bawa Singh, Ravi Bhatkal, Siuli Sarkar, Anubhav Rustogi
  • Patent number: 12246376
    Abstract: A method of making a combined sinter-ready silver film and carrier comprises the steps of: a) creating a carrier comprising designed openings; b) casting a silver film layer into the designed openings, for example casting a silver paste; and c) drying the carrier and silver film layer to form the combined sinter-ready silver film and carrier. The carrier may comprise a plastic carrier, which may be created by permanently bonding two plastic films, using a plasma bonding process or using a temperature stable glue. The carrier may comprise a stencil layer and a backing layer. The stencil layer may define the designed openings. The backing layer may be configured for sealing a bottom of the designed openings, wherein at the start of step b), a top of the designed openings may be open for receiving the cast silver film layer.
    Type: Grant
    Filed: May 5, 2020
    Date of Patent: March 11, 2025
    Assignee: ALPHA ASSEMBLY SOLUTIONS INC.
    Inventors: Oscar Khaselev, Matthew James Siebenhuhner, Monnir Boureghda, Mike Marczi, Carl Bilgrien
  • Patent number: 12233483
    Abstract: A solder alloy comprising: from 40 to 65 wt. % bismuth; from I to IO wt. % indium; at least one of: from 0.1 to 5 wt. % gallium, from 0.1 to 5 wt. % zinc, from 0.1 to 2 w. % copper, from 0.01 to 0.1 wt. % cobalt, from 0.1 to 2 wt. % silver, from 0.005 to 0.05 wt. % titanium, and from 0.01 to 1 wt. % nickel; optionally up to 1 wt. % of one or more of: vanadium, rare earth metals, neodymium, chromium, iron, aluminium, phosphorus, gold, tellurium, selenium, calcium, vanadium, molybdenum, platinum, magnesium, silicon, and manganese; and the balance tin together with any unavoidable impurities.
    Type: Grant
    Filed: October 23, 2019
    Date of Patent: February 25, 2025
    Assignee: Alpha Assembly Solutions Inc.
    Inventors: Rahul Raut, Nirmalyakumar Chaki, Bawa Singh, Ranjit Pandher, Siuli Sarkar
  • Publication number: 20250026645
    Abstract: Methods for producing graphene-based products using graphene paste compositions. These methods include producing free-standing graphene foils, films, sheets, polymer supported graphene films, printed graphene structures, graphene features on polymer films, graphene substrates, and graphene metal foils. The methods impart functional characteristics, including corrosion protection and barrier properties to achieve selective enhancement of desired electrical, thermal, mechanical, barrier and other properties.
    Type: Application
    Filed: September 30, 2024
    Publication date: January 23, 2025
    Applicant: Alpha Assembly Solutions Inc.
    Inventors: Nirmalyakumar Chaki, Supriya Devarajan, Barun Das, Chetan Pravinchandra Shah, Venodh Manoharan, Rahul Raut, Bawa Singh, Ranjit Pandher
  • Publication number: 20240413117
    Abstract: A sintering powder comprising: a first type of metal particles having a mean longest dimension of from 100 nm to 50 ?m.
    Type: Application
    Filed: August 16, 2024
    Publication date: December 12, 2024
    Applicant: ALPHA ASSEMBLY SOLUTIONS INC.
    Inventors: Shamik Ghoshal, Nirmalya Kumar Chaki, Poulami Sengupta Roy, Siuli Sarkar, Anubhav Rustogi
  • Patent number: 12122679
    Abstract: Methods for producing graphene-based products using graphene paste compositions. These methods include producing free-standing graphene foils, films, sheets, polymer supported graphene films, printed graphene structures, graphene features on polymer films, graphene substrates, and graphene metal foils. The methods impart functional characteristics, including corrosion protection and barrier properties to achieve selective enhancement of desired electrical, thermal, mechanical, barrier and other properties.
    Type: Grant
    Filed: April 8, 2019
    Date of Patent: October 22, 2024
    Assignee: Alpha Assembly Solutions Inc.
    Inventors: Nirmalya Kumar Chaki, Supriya Devarajan, Barun Das, Chetan Pravinchandra Shah, Venodh Manoharan, Rahul Raut, Bawa Singh, Ranjit Pandher
  • Patent number: 12115602
    Abstract: A lead-free solder alloy comprising: from 1 to 9 wt. % copper, at least one of: from greater than 0 to 1 wt. % nickel, from greater than 0 to 10 wt. % germanium, from greater than 0 to 10 wt. % manganese, from greater than 0 to 10 wt. % aluminium, from greater than 0 to 10 wt. % silicon, from greater than 0 to 9 wt. % bismuth, from greater than 0 to 5 wt. % indium, from greater than 0 to 1 wt. % titanium, from greater than 0 to 2 wt. % lanthanum, from greater than 0 to 2 wt. % neodymium, optionally one or more of: up to 1 wt. % for: chromium, gallium, cobalt, iron, phosphorous, gold, tellurium, selenium, calcium, vanadium, molybdenum, platinum, magnesium; up to 5 wt. % silver, up to 1 wt. % zinc, up to 2 wt. % rare earth metals, excluding lanthanum and neodymium, and the balance tin together with any unavoidable impurities.
    Type: Grant
    Filed: December 26, 2019
    Date of Patent: October 15, 2024
    Assignee: Alpha Assembly Solutions Inc.
    Inventors: Ranjit Pandher, Niveditha Nagarajan, Anil Kumar, Morgana de Avila Ribas, Gyan Dutt, Siuli Sarkar, Carl Bilgrien
  • Patent number: 12113039
    Abstract: A sintering powder comprising: a first type of metal particles having a mean longest dimension of from 100 nm to 50 ?m.
    Type: Grant
    Filed: April 30, 2021
    Date of Patent: October 8, 2024
    Assignee: Alpha Assembly Solutions Inc.
    Inventors: Shamik Ghoshal, Nirmalya Kumar Chaki, Poulami Sengupta Roy, Siuli Sarkar, Anubhav Rustogi
  • Patent number: 12084583
    Abstract: The present invention relates to flexible and stretchable UV and thermally curable dielectric ink compositions that can be thermo or vacuum formed. The flexible ink can form a stretchable dielectric coating having excellent adhesion. The dielectric ink compositions can be applied on a circuit board, such as a paper-phenolic resin board, plastic board (PMMA, PET or the like) or a glass-epoxy resin board, by screen printing or the like, followed by heat/UV curing. The compositions are suitable for use in applications such as a capacitive touch, in-mold forming, creating cross over insulation layers, and manufacturing electronic circuitry and devices.
    Type: Grant
    Filed: November 12, 2021
    Date of Patent: September 10, 2024
    Assignee: Alpha Assembly Solutions Inc.
    Inventors: Narahari Pujari, Jayaprakash Sundaramurthy, Siuli Sarkar, Ravindra M. Bhatkal
  • Publication number: 20240282742
    Abstract: A sintering powder comprising copper particles, wherein: the particles are at least partially coated with a capping agent, and the particles exhibit a D10 of greater than or equal to 100 nm and a D90 of less than or equal to 2000 nm.
    Type: Application
    Filed: February 21, 2024
    Publication date: August 22, 2024
    Applicant: ALPHA ASSEMBLY SOLUTIONS INC.
    Inventors: Shamik Ghosal, Remya Chandran, Venodh Manoharan, Siuli Sarkar, Bawa Singh, Rahul Raut
  • Patent number: 11929341
    Abstract: A sintering powder comprising copper particles, wherein: the particles are at least partially coated with a capping agent, and the particles exhibit a D10 of greater than or equal to 100 nm and a D90 of less than or equal to 2000 nm.
    Type: Grant
    Filed: June 21, 2019
    Date of Patent: March 12, 2024
    Assignee: Alpha Assembly Solutions Inc.
    Inventors: Shamik Ghosal, Remya Chandran, Venodh Manoharan, Siuli Sarkar, Bawa Singh, Rahul Raut