Abstract: A computer-based method for maximizing the use of lumber in the production of truss members for a truss assembly using a linear feed saw apparatus. The method comprises storing a list of truss members to be cut by the linear feed saw apparatus, selecting from the list a first truss member for cutting, the first member having a trailing end. A second truss member from the list is selected for cutting, the second member having a first end that will nest with the trailing end of the first member. The second member is oriented such that its first end nests with the trailing end of the first member. The members are then cut using the linear feed saw. The nesting members can abut across the entire member width, only across a portion of the member width or at a single point. The nested ends of the first and second members may be bevel cuts.

Abstract: A method of assembling a truss utilizing a truss assembly apparatus having a truss table with a work surface, the steps comprising: arranging at least two truss members on the work surface to form a truss in a first assembly zone; clamping the truss in the first zone with a movable first clamp rail having at least one flip-arm recess therein; and automatically flipping the truss from the first assembly zone to a second assembly zone by activating a plurality of flip arms, at least a portion of one of the plurality of flip arms movable into the at least one corresponding flip-arm recesses of the first clamp rail.

Abstract: A jig stop placement assembly is presented for use with a truss assembly table having a plurality of jig assembly slots extending laterally across the table top. Jig stop assemblies are movable along the jig assembly slots and can be clamped into a desired location. An energy-emitting distance measuring device determines the distance between the jig stop and a reference piece or point. The energy-emitting device is preferably a laser device capable of emitting a laser beam. The measurement device provides information regarding the distance between the jig stop and the reference piece which enables the user to accurately place the jig stop in a desired location. The jig stop placement assembly preferably includes alignment mechanisms for positioning the assembly into a predetermined relationship with a jig stop, the truss assembly table, the reference piece or any combination thereof.

Abstract: Apparatus and methods for moving a truss assembly from a truss assembly table work surface are presented having lift out rails movable between a recessed position beneath the work surface and a raised position above the work surface. A support element assembly is movably mounted to each lift out rail and has at least one support surface for supporting a truss assembly when the lift out rail is in the recessed position. The support element assembly is movable between an up position and a down position. In the up position the support surface is flush with the work surface of the truss table, the support element assembly in the up position when the lift out rail is in the recessed position. In the down position the support surface does not interfere with a truss assembly sliding on the slide mechanism of the lift out rail, the support element assembly in the down position when the lift out rail is in the raised position.

Abstract: In accordance with the principles and concepts of the invention, apparatus and methods for assembling pre-cut members into trusses and joists and splicing pre-cut members into truss chords are presented. According to the invention, a splicing apparatus for connecting chord members end-to-end comprises a table having a table surface for supporting abutting chord members, a gantry press mounted adjacent to the table surface and configured to move relative to the table surface, the gantry press having at least two press rollers, each press roller having a peripheral surface positioned a successively closer clearance distance to the table surface.

Abstract: A truss assembly apparatus and method for assembling a truss utilizing the apparatus are presented, the apparatus comprising a truss table having a work surface with a first and second assembly zone. A first clamping assembly has a movable first clamp rail for clamping the truss in the first assembly zone, the first clamp rail having at least one flip-arm recess therein. A flip-over assembly has at least one flip-over arm movable relative to the work surface for moving the truss from a first truss position-in the first assembly zone to a second truss position in the second assembly zone, the flip-over arm movable into the flip-arm recess of the first clamp rail. The apparatus may have a plurality of such recesses and flip arms. The truss assembly apparatus may further comprise a second clamping assembly having a movable second clamp rail for clamping the truss in the second assembly zone, the second clamp rail having a flip-arm recess therein movable into the flip-arm recess of the second clamp rail.

Abstract: The invention is directed to a connector plate packaging system and method of packaging connector plates for storage and transport. Each connector plate has a planar base with a plurality of teeth extending from the front face thereof. The package comprises a tray and a plurality of connector plate pairs. Each connector plate of each pair is arranged tooth-to-tooth such that the teeth extend toward the other connector plate of the pair in a tooth-to-tooth arrangement. The connector plate pairs are arranged back-to-back such that the back face of one of the connector plates of one of the pairs is in parallel abutment with the back face of one of the connector plates of another pair. The plurality of connector plate pairs are disposed in a tray. In one aspect of the invention, the tray and plurality of connector plate pairs are enclosed in wrapping material.

Abstract: Disclosed are machines and methods of orienting and stacking a stream of workpieces when it is desirable to stack at lease some of the workpieces in a face-to-face or back-to-back orientation. The apparatus has a receiving assembly for receiving a continuous stream of workpieces. A flipping assembly follows the receiving assembly for selectively flipping selected workpieces onto their opposing faces. Downstream from the flipping assembly, a stacking guide is positioned for guiding the workpieces into stacks for further manual or automated handling.

Abstract: A blade punch for forming teeth in a connector plate, the blade punch comprising an elongated blade having a metal working tip at one end and a shank at the other end. The blade has an elongated cross-section defined by opposing parallel spaced planar side walls and opposing ends. Each end comprises a major end wall and a minor end wall which converge to end wall intersections, where the end wall intersections are eccentric to a plane parallel to and midway between said side walls. Each end wall intersects a side wall at an obtuse angle. The metal working tip has opposed air cut faces abutting one another along an air cut edge and opposed first and second forming faces, each of the forming faces abutting one of the air cut faces along an exterior edge. Each of the air cut faces is bordered by a portion of one of the minor end walls, a portion of one of the side walls, the air cut edge, and one of the exterior edges.

Abstract: A furniture box spring frame for manufactured for high volume production. The furniture box spring frame has a first side panel and a second side panel. Each of the side panels is interconnected by a plurality of connector plates. The panels are assembled using truss assembly technology, realizing an increased rate of production. A first connecting member extends from a first end surface of the first panel to a first end surface of the second panel. A second connecting member extends from the second end surface of the first panel to the second end surface of the second panel. A plurality of notches are correspondingly defined in each of the side panels along a top edge surface. A plurality of slats are received and secured to a bottom planar surface of each of the plurality of notches. The plurality of slats extend from the first side panel to the second side panel.

Abstract: A sawing system is provided having a material conveyor for moving lengths of wood stock through the sawing system. According to one aspect of the invention, the material conveyor is preferably inclined upward from a frontal loading end to facilitate the loading of wood stock. The material conveyor is also preferably adjustable to accommodate different lengths of wood stock. According to another aspect of the invention, the sawing system has at least first and second power saws on one side of the material conveyor and at least third and fourth power saws on the opposite side of the material conveyor. Each of the four power saws is supported for independent angular movement of its saw blade about a pivot axis that is offset from the plane of the saw blade and parallel to the direction of the movement of the lengths of wood stock on the material conveyor. At least one of the first and second power saws is supported for horizontal movement relative to the material conveyor.

Abstract: A gantry press adjustment apparatus for vertically adjusting a parallel gantry press (10) with respect to a work surface (77). The gantry press has a rigid frame with a first side frame portion (12) and a second side frame portion (14), and a press roller (16) mounted therebetween. Each side frame portion has first and second generally parallel vertical members (28, 30). The adjustment apparatus has first and second planar members (40) which are adapted to receive and support the axle (60) of the press roller. The planar members are slidably mounted along a vertical axis of the frame portions. First vertical adjustment members (100, 200) are connected to the first side frame portion and to the first planar member, and second vertical adjustment members (300, 400) are connected to the second side frame portion and to the second planar member. A drive (134) is connected with each of the adjustment members to adjust each member at a substantially equivalent rate.

Abstract: A pitch break connector is provided. The pitch break connector has an outside and inside rigid member. Each member has a first generally U-shaped channel defined by a spine member between first and second legs. Each member has a first and a second pivot end portion. A hinge pivotally connects the inside and outside members through the pivot end portions in a generally longitudinally opposing position. In this configuration, the first and second end portions of the inside member can be pivotally accepted into a cavity defined by the generally U-shaped channel of the outside member when the members are pivoted about the hinge.

Abstract: The connector plate has a rigid, planar base, and a plurality of adjacent elongated slots defined in said metal plate. The slots are offset in a sinusoidal pattern having at least one cycle with a maximum amplitude slot position, minimum amplitude slot position and at least two zero-point slot position. Each slot has first and second reverse-oriented mirror-image teeth extending from the plate at opposing ends of each slot.

Abstract: An improved fastener securing framing members to metal studs is provided. The fastener has rigid shank, an integral head, a self-tapping or drilling tip, and a first and a second spaced apart buttress threads. The shank has a generally circular cross-section and a longitudinally extending axis. The head integrally extends a first end of the shank and has a top portion and an underside. The self-drilling tip is extends from a second end of the shank. The first buttress thread is formed in said shank and is adjacent the head and partially traverses the shank, terminating from the shank's second end. The second buttress thread is formed in the shank and sufficiently spaced apart from the first buttress thread such that the first thread does not continue to threadingly feed the shank through an aperture formed by the self-drilling tip, the second buttress thread terminating adjacent the tip.

Abstract: An adjustable hanging bracket having an elongated spine with a longitudinal axis. The spine has a first portion and a second portion. First and second opposed ears extend from the first portion of the spine in a direction transverse to the axis. Each of the ears have distal ends. First and second opposed flanges extend from the spine in a direction transverse to the longitudinal axis and are adjacent to the first and second ears. The first and second flanges form an arcuate taper towards the second portion of the spine. A first and a second seat tab extend longitudinally from the second portion of the spine in a direction transverse to the longitudinal axis and forman acute angle with respect to the longitudinal axis of the spine. Each of the seat tabs have distal ends. The flanges define a plurality of fastener openings. The openings are aligned about a plurality of vertically spaced axes.

Abstract: A method of assembling a furniture box spring frame comprises the steps of:providing at least two truss-assembled side panels comprising the steps of providing a top beam, a bottom beam, a first end piece, a second end piece and a plurality of connector plates;positioning the top beam, the bottom beam, the first end piece, the second piece and the plurality of connector plates on a template; and assembling the top beam, the bottom beam, the first end piece, the second piece and the plurality of connector plates into a panel by compressing the pieces together;providing a plurality of connecting members and a plurality of slats;interconnecting the at least two sides panels with the plurality of connecting members such that the at least two sides panels are spaced apart and generally parallel to each other, andattaching the plurality of slats in notches across a top surface of the at least two sides panels which define a plurality of notches with diverging sides, to form a generally planar surface.

Abstract: An improved table for use in a truss assembly apparatus is provided. The improved table includes a frame supporting a plurality of panels that define a work surface. According to a first aspect, the plurality of panels are separated by at least one opening extending across the table. Mountings are provided for rotationally mounting a lead screw across the table along the opening between the panels. At least one jig stop carrier is threadedly coupled to the lead screw and movable along the lead screw in the opening between the panels across the table in response to rotation of the lead screw. A jig stop is connected to the jig stop carrier and to project above the work surface of the table. To vertically adjust the height of the jig stop mounted to the jig stop carrier, which is coupled to the lead screw, at least one threaded shank is fixed on each of the mountings. The threaded shank extends through an aperture in the frame of the table to selectively position the mountings on the frame.

Abstract: A truss bend correction system having a pair of in-feed correction rollers, a pair of finish rollers, and an out-feed correction roller define a path for counterbending the joints of a truss to reform the nail plates and thereby flatten the overall truss. The in-feed correction rollers and the out-feed correction roller are oriented downwardly with respect to the finish rollers so that an undesired upward bow of a truss joint is counterbent downwardly, thereby straightening the joints of the truss.

Abstract: A guard apparatus for covering the cutting edge of a circular blade of a radial power saw includes a pivoting guard member extending over a portion of the cutting edge of the blade, mounted to rotate essentially coaxially with the blade, and a fluid driven cylinder and piston mechanism connected to the pivoting guard member for automatically rotating the pivoting guard member to an open position to expose the cutting edge of the blade to a work piece to make a cut and to a closed position upon completion of the cut. The guard apparatus preferably includes an electric circuit and valves for controlling the flow of the fluid into the cylinder and piston mechanism to cause the cylinder and piston mechanism to rotate the pivoting guard member to a closed position upon completion of a cut, a switch mechanism for operating the electric circuit, and a cam portion protruding from the pivoting guard member for bearing against and activating the switch mechanism.