Patents Assigned to Aluminum Company of America
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Patent number: 4608363Abstract: An improved Claus catalyst comprising activated alumina in which sodium oxide concentration is controlled to achieve increased sulfur conversion. Sodium oxide is present in an amount greater than 1.0 wt % (1100.degree. C. calcined basis), the remainder being activated alumina. Specific surface area is greater than 100 m.sup.2 /g (BET). The catalyst preferably has a surface area greater than 300 m.sup.2 /g (BET) and an LOI (hydroxyl content as determined by heating from 400.degree. to 1100.degree. C.) between 2.0 and 6.0 wt %.Type: GrantFiled: September 19, 1985Date of Patent: August 26, 1986Assignee: Aluminum Company of AmericaInventor: Kenneth P. Goodboy
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Patent number: 4607679Abstract: The present invention involves a process for continuously casting a lithium-containing alloy by direct chill with a direct chill coolant and providing a moisture barrier liquid having a flash point higher than about 400.degree. F. to reduce water absorption in the coolant. The process in one aspect includes applying the moisture barrier liquid as a mold parting composition containing less than a varnish-film forming amount of fatty esters, fatty acids, or fatty alcohols. The process is particularly useful in the direct chill casting of aluminum-lithium alloy by direct chill with ethylene glycol coolant.Type: GrantFiled: December 6, 1984Date of Patent: August 26, 1986Assignee: Aluminum Company of AmericaInventors: Mei-Yuan Tsai, John E. Jacoby, Joseph T. Laemmle
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Patent number: 4608135Abstract: The invention is an improvement in the construction of a Hall cell for the production of aluminum by electrolytic reduction of alumina in a molten salt bath wherein a conductive carbon cathode lining comprising a bottom wall and a sidewall is surrounded adjacent the outer surface thereof with an insulating layer, and a layer of conductive material overlies the inner surface of at least the bottom wall of the carbon lining to reduce the effective spacing between the cathode and one or more anodes in the cell to thereby reduce the power consumption of the cell. The improvement comprises an air passageway between the insulating layer and the outer surface of the carbon lining sidewall and an air inlet port adjacent the bottom of the passageway for passing air into the air passageway and along the outer surface of the carbon lining sidewall whereby the carbon sidewall may be cooled sufficiently to permit the formation of a protective layer of frozen bath on the inner surface thereof.Type: GrantFiled: April 22, 1985Date of Patent: August 26, 1986Assignee: Aluminum Company of AmericaInventor: Melvin H. Brown
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Patent number: 4605333Abstract: A lightweight mounting structure combination for small dish antennae is provided. The structure includes an upright mast for supporting the dish antennae. The mast has an upper end for attachment to said dish and a lower end for anchoring to a rigid-type structure. The structure also has a bent strut having a lower end for anchoring to a rigid-type structure and an upper end for attachment to said mast. In addition, a second strut is provided having a lower end for anchoring to a rigid-type structure and an upper end for attachment to said mast. Further included is means for anchoring the respective lower ends of the mast, bent strut and second strut to the rigid-type structure and for attaching the respective upper ends of the bent and second struts to the mast. The means includes a bracket, a threaded bolt having a shank portion for extending through the bracket and respective end, and a nut threaded on said bolt for drawing the bracket and respective end tightly together.Type: GrantFiled: December 17, 1984Date of Patent: August 12, 1986Assignee: Aluminum Company of AmericaInventors: Lyle W. Hovland, James D. Klingensmith
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Patent number: 4604853Abstract: A container capping method and system for applying mechanical lock type tamper-evident closures to containers wherein the closures are heated prior to closure application to temporarily increase the flexibility thereof in a manner that tamper-indicating portions of the closures more readily withstand the closure application process without incurring visible damage or otherwise degrading the tamper-indicating function.Type: GrantFiled: December 3, 1984Date of Patent: August 12, 1986Assignee: Aluminum Company of AmericaInventors: Leman P. Albrecht, Darwin L. Ellis
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Patent number: 4602670Abstract: A lubricating process is disclosed for continuously casting molten metal through a mold or header including applying a parting lubricant containing alpha-olefin oligomer to the mold or header. In one aspect, the process includes applying a parting lubricant containing alpha-olefin oligomer and fatty ester.Type: GrantFiled: December 6, 1984Date of Patent: July 29, 1986Assignee: Aluminum Company of AmericaInventors: Joseph T. Laemmle, Mei-Yuan Tsai, John E. Jacoby
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Patent number: 4601750Abstract: A process for removing hydrocarbon combustibles from the surface of metal particles and recovering the heat content therefrom is disclosed. The process is carried out in a system having a smoke collection zone, a heating zone and burner means supplied with fuel and air. The process includes charging the metal particles into a moving molten metal bath contained in the smoke collection zone. The charging generates smoke and vaporizes the hydrocarbon combustibles to provide unburned hydrocarbon fumes. A burner means is fired to draw transporting gas into the smoke collection zone to entrain and transport the smoke and fumes from the smoke collection zone to a jet stream exiting the burner means. The smoke and fumes are incinerated in the jet stream to provide hot gas. The transporting gas also contains oxygen for incinerating the smoke and fumes. The hot gas provided by incinerating the smoke and fumes is then jetted via the jet stream into the heating zone where its heat content is recovered.Type: GrantFiled: June 28, 1985Date of Patent: July 22, 1986Assignee: Aluminum Company of AmericaInventors: Casimir B. Robak, Everett M. Ramsey, Gary A. Beil, Bruce A. Gray
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Patent number: 4601796Abstract: The invention comprises a highly reflective anodized aluminum alloy product consisting essentially of 0.25 to 1.5 wt. % magnesium with the balance aluminum anodized in a DC anodizing bath containing at least 26% sulfuric acid at a current density of at least 18 amperes per square foot at a temperature of at least 60.degree. F.Type: GrantFiled: July 15, 1985Date of Patent: July 22, 1986Assignee: Aluminum Company of AmericaInventors: John H. Powers, Hang T. Dang
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Patent number: 4599785Abstract: A lightweight mounting structure combination for small dish antennae is provided. The structure includes an upright mast for supporting the dish antennae. The mast has an upper end for attachment to said dish and a lower end for anchoring to a rigid-type structure. The structure also has a bent strut having a lower end for anchoring to a rigid-type structure and an upper end for attachment to said mast. In addition, a second strut is provided having a lower end for anchoring to a rigid-type structure an an upper end for attachment to said mast. Further included is means for anchoring the respective lower ends of the mast, bent strut and second strut to the rigid-type structure and for attaching the respective upper ends of the bent and second struts to the mast. A bolted joint connection and a method for installing a dish antenna mounting structure are also provided.Type: GrantFiled: December 17, 1984Date of Patent: July 15, 1986Assignee: Aluminum Company of AmericaInventors: Lyle W. Hovland, James D. Klingensmith
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Patent number: 4599846Abstract: A capping head for the rotary application of a cap on a container wherein a housing adapted to be secured to a rotary spindle rotatably carries a chuck of minimal inertial mass in coaxial alignment with the spindle and an improved nonfrictional magnetic clutch transmits torque from the rotating housing to the chuck to drive the chuck in rotation and thereby carry out a capping operation.Type: GrantFiled: April 19, 1984Date of Patent: July 15, 1986Assignee: Aluminum Company of AmericaInventors: Darwin L. Ellis, Frank M. Kelly
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Patent number: 4597919Abstract: An improved apparatus for the production of particulate metal is disclosed. The apparatus includes a containment vessel having a sidewall and an endwall, a source of metal external to the vessel, nozzle means carried by the endwall and providing communication between the vessel and the external source of metal, and release means associated with the sidewall to inhibit deposition of the particulate metal on the sidewall.Type: GrantFiled: August 4, 1984Date of Patent: July 1, 1986Assignee: Aluminum Company of AmericaInventors: Robert A. Ramser, Daniel R. Barch, Kalman E. Buchovecky, Ray A. Kuchera
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Patent number: 4597953Abstract: Disclosed is a process for dissolving halogen in a bath having an aluminum sulfate/sulfuric acid ratio in the range of about 0.75 to 1.0. The process is useful in extracting fluorine in high yield from spent cell linings recovered from an electrolytic reduction cell for the production of aluminum.Type: GrantFiled: February 20, 1985Date of Patent: July 1, 1986Assignee: Aluminum Company of AmericaInventor: J. Finley Bush
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Patent number: 4596637Abstract: An electrolytic cell is disclosed including means for holding a first electrode in position relative to a second electrode to form an inter-electrode zone of specified dimension for containing the electrolyte; the means for holding including float means adapted for supporting the first electrode essentially free from support by internal surfaces of the cell; and conductive means for electrically connecting one electrode to a separate liquid pad of higher conductivity than the electrolyte.An electrolytic method is disclosed including floating a first electrode essentially free from support by the internal surfaces of an electrolytic cell; arranging a second electrode spaced from the first electrode to form an inter-electrode zone for containing electrolyte; and connecting one electrode electrically with a separate liquid pad of higher conductivity than the electrolyte.Type: GrantFiled: April 26, 1983Date of Patent: June 24, 1986Assignee: Aluminum Company of AmericaInventors: Robert L. Kozarek, Thomas R. Hornack, Noel Jarrett
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Patent number: 4595165Abstract: A mounting structure for satellite dish antennae and method and means for anchoring the structure to the roof or sidewall of a typical residential building, such as a house, are disclosed. The mounting structure includes a mast for supporting the dish antennae. The anchoring means includes a bar having a back portion and sides which define an open-ended channel. The sides of the bar are further provided with integral adjoining lips which extend the length of the bar. Also included in the assembly is a clamp provided with holes through which bolt means may be inserted to tighten and secure the clamp about the mounting structure's mast to the bar's lips. When so tightened, the clamp tightly engages the external surface of the mast to prevent it from torsional movement relative to the clamp.Type: GrantFiled: December 24, 1984Date of Patent: June 17, 1986Assignee: Aluminum Company of AmericaInventors: James D. Klingensmith, Lyle W. Hovland
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Patent number: 4595581Abstract: Substantially pure boehmite is produced by heating an aqueous sodium aluminate solution to a temperature of about 115.degree.-145.degree. C., preferably about 120.degree.-130.degree. C., treating the heated solution with alumina seed material and separating a boehmite precipitate from the solution. A particularly preferred seed material is boehmite gel.Type: GrantFiled: June 5, 1985Date of Patent: June 17, 1986Assignee: Aluminum Company of AmericaInventors: Chanakya Misra, Thinnalur J. Sivakumar
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Patent number: 4595509Abstract: Disclosed is a continuous process for removing an organic compound from water including passing an influent of water and organic compound through a filter bed of hard, substantially non-porous, inorganic particles to separate the organic compound and form a water effluent of reduced organic amounts, washing the particles to remove the organic compound and form a concentrated organic effluent, and recycling washed particles to the filter bed. The continuous process includes washing at a washing rate sufficient to shear organic compounds from solid filter media particles.Type: GrantFiled: August 9, 1984Date of Patent: June 17, 1986Assignee: Aluminum Company of AmericaInventors: Lawrence L. Fox, Nelson J. Merrick
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Patent number: 4593755Abstract: A heat exchanger including a plurality of tubes arranged in at least three side-by-side planes, the tubes being held at their ends in the sidewalls of an even-sided polygon of at least six sidewalls, each sidewall being connected to its opposite sidewall by tubes in at least one of the planes.Type: GrantFiled: October 26, 1984Date of Patent: June 10, 1986Assignee: Aluminum Company of AmericaInventor: Elmer H. Rogers, Jr.
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Patent number: 4593848Abstract: A portable apparatus for friction joining metal pieces to an electrical conductor while the conductor is carrying electrical current. The apparatus comprises a spindle adapted to receive and to hold a metal piece in a forward end thereof for rotation against the conductor, and structure is provided for translating the spindle toward and away from the conductor. An air operated motor and flywheel are provided for rotating the spindle, and structure is provided for supporting the apparatus on the conductor.Type: GrantFiled: January 28, 1985Date of Patent: June 10, 1986Assignee: Aluminum Company of AmericaInventor: David E. Hochbein
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Patent number: 4593745Abstract: A method for continuously casting lithium-containing alloys by a direct chill process includes cooling the alloy to form a continuous ingot having a solid shell, further cooling the ingot by direct chill with an organic coolant, and inhibiting fire by adding non-aqueous fire retardant liquid to the coolant.Type: GrantFiled: October 9, 1984Date of Patent: June 10, 1986Assignee: Aluminum Company of AmericaInventors: Ho Yu, John E. Jacoby, Robert A. Ramser
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Patent number: 4593551Abstract: A method of reducing the thickness of a slab of metal under conditions that tend to produce alligator defects in the ends of the slab, the method comprising the steps of tapering at least one end of the slab and directing the same into a rolling mill. The tapered end of the slab is reduced in thickness in the mill, the amount of reduction increasing as the tapered end passes through the mill. The slab continues through the mill to reduce the thickness of the same. The end of the slab is again tapered and directed again through a rolling mill, with each of said tapers providing combinations of entry thickness to thickness reduction such that the reduction taken in the area of each taper is in an entry thickness to thickness reduction zone that does not produce alligatoring in the ends of the slab. The remaining untapered portion of the slab is reduced in thickness in the mill in an entry thickness to thickness reduction zone in which alligator formation tends to occur.Type: GrantFiled: October 5, 1984Date of Patent: June 10, 1986Assignee: Aluminum Company of AmericaInventors: William L. Otto, Jr., Neal L. Lawson, Howard A. Kuhn