Patents Assigned to Amada Co., Ltd.
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Patent number: 12779699Abstract: A welding system includes a welding device including a welding head, and configured to move the welding head to a welding position and perform a welding process on a workpiece using the welding head based on an operation program, a control unit configured to execute the operation program to control the welding device, an imaging device configured to image an image of the welding position and its surroundings to output the welding position image, an image processing unit configured to input the welding position image and a reference image at a reference welding position to which the welding head is to be moved according to the operation program, calculate a correction amount between the welding position shown in the welding position image and the reference welding position, and a confidence level of the welding position, and output an image for confirming the welding position, a display unit configured to display the output image, and a program correction unit configured to correct the operation program basedType: GrantFiled: January 9, 2024Date of Patent: November 3, 2026Assignees: AMADA CO., LTD., THE UNIVERSITY OF TOKYOInventors: Junichi Saito, Masashi Kaneko, Ryota Fukushima, Rui Fukui, Shinichi Warisawa, Xianyin Hu, Mizuki Ishiguro, Shangyin Zou, Shota Fukui
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Patent number: 12779591Abstract: At least one dividing line formed of a straight line is set in a hole forming region surrounded by a hole processing line. It is determined whether or not a smaller one of connection angles at a first connecting point at which the dividing line is connected to a hole processing line is smaller than a predetermined angle. When the connection angle is smaller than the predetermined angle, a line segment between an auxiliary line and the hole processing line is replaced with corrected dividing line. A corrected connection angle at a second connecting point at which the corrected dividing line is connected to the hole processing line is set so as to be larger than a connection angle before correction.Type: GrantFiled: November 16, 2021Date of Patent: November 3, 2026Assignee: AMADA CO., LTD.Inventors: Noboru Kikkawa, Takuya Murakami
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Publication number: 20260336025Abstract: A control device controls a movement mechanism such that a processing head is positionally fixed and controls a laser oscillator so as to turn on a laser beam at a processing start position in a hole formation region. The control device controls a beam vibration mechanism so as to form an approach by moving the laser beam from the processing start position to an end of the hole formation region, and to form the hole in a material to be cut by moving the laser beam in a circular manner along a whole circumference end of the hole formation region. The control device controls a height adjustment mechanism such that a distance between a tip of a nozzle and a surface of the material to be cut is set to a fixed distance of 1.0 mm or more and 6.0 mm or less from a processing start of the hole.Type: ApplicationFiled: August 31, 2023Publication date: October 29, 2026Applicant: AMADA CO., LTD.Inventors: Shin IRIE, Akira KIKUCHI, Masanori UEHARA, Kaori IGARASHI, Shotaro NAKAMURA
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Publication number: 20260335954Abstract: A press brake includes an upper tool and a lower tool that are movable relative to each other, a height detection sensor configured to be able to detect a position of a workpiece in a height direction, the workpiece being inserted between the upper tool and the lower tool, a height detection sensor moving part configured to move the height detection sensor in a longitudinal direction of the upper tool and the lower tool, and a control unit. The control unit includes a movement control unit configured to move the height detection sensor to a vicinity of a position of workpiece holding means configured to hold the workpiece, and a height determination processing unit configured to determine whether or not the position of the workpiece in the height direction detected by the height detection sensor falls within an allowable range.Type: ApplicationFiled: September 7, 2023Publication date: October 29, 2026Applicant: AMADA CO., LTD.Inventors: Hiroki TSURUTA, Satoshi TAKATSU, Kazunari IMAI, Masaaki SATO, Norihisa KOIZUMI
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Patent number: 12759077Abstract: A conversion element converts a beam profile of a laser beam that is supplied from outside and emitted from a nozzle. A holder holds the conversion element. The holder is connected to a tip end of a shaft. An actuator moves the shaft such that the conversion element enters a luminous flux of the laser beam and retracts therefrom. A first flow path that enables a fluid that is a refrigerant to flow from a base side of the shaft toward a holder side of the shaft is formed inside the shaft, and a second flow path that enables the fluid flowing through the first flow path to return from the holder side of the shaft to the base side is formed inside the shaft.Type: GrantFiled: March 25, 2022Date of Patent: October 13, 2026Assignee: Amada Co., Ltd.Inventors: Masato Takatsu, Jun Setoguchi
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Patent number: 12752368Abstract: When a material to be welded is irradiated with a laser beam emitted by a processing head, a beam receiving units receive a radiated beam including a reflected beam of the laser beam and a monitoring beam that is caused by thermal radiation and is a beam having a wavelength different from that of the reflected beam. A spectrometer unit spectrally separates the reflected beam and the monitoring beam, and converts the monitoring beam into a first electric signal. A trigger unit converts the reflected beam into a second electric signal, and outputs a trigger signal when a level of the second electric signal is a predetermined threshold value or higher. When the trigger signal is input, a laser welding monitor starts, based on the first electric signal, a determination of whether or not laser welding of the material to be welded is normally performed.Type: GrantFiled: February 25, 2021Date of Patent: October 6, 2026Assignees: AMADA CO., LTD., AMADA WELD TECH CO., LTD.Inventors: Atsushi Yanase, Yusuke Nishizaki
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Patent number: 12734597Abstract: A cut member processing device includes a marking device configured to put a mark on a cut surface of a cut member cut out from a metal long workpiece by a cutting device; and a product length acquisition unit configured to measure and store a product length of the cut member. The product length acquisition unit is configured to measure the product length under a state where the cut member is located at a position that allows the marking device to put the mark on the cut surface.Type: GrantFiled: February 22, 2023Date of Patent: September 15, 2026Assignees: AMADA CO., LTD., AMADA MACHINERY CO., LTD.Inventor: Shoji Aihara
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Publication number: 20260265005Abstract: A workpiece supply system includes a workpiece mounting table configured to form a loading area on which a plurality of groups of workpieces are able to be loaded, a magnet floater configured to separate an uppermost workpiece from a group of workpieces to be transported, by magnetizing the group of workpieces among the plurality of groups of workpieces loaded on the loading area, and a magnet moving mechanism configured to move the magnet floater along the loading area.Type: ApplicationFiled: July 3, 2023Publication date: September 10, 2026Applicant: AMADA CO., LTD.Inventor: Shu IKOMA
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Publication number: 20260264164Abstract: A current value and an energization time flowing between first and second electrodes, and a temperature limit of the first electrode during the energization time are set. When the workpiece is welded in accordance with a first set of energization conditions, a controller controls a power supply unit to apply current between the first and second electrodes at the current value for the energization time, in a case where the temperature of the first electrode has not reached the temperature limit within the energization time. The controller controls the power supply unit to shift to welding in accordance with a second set of energization conditions that are set to follow the first set of energization conditions, and controls the power supply unit to stop energizing when the second set of energization conditions are not set, in a case where the temperature of the first electrode has reached the temperature limit.Type: ApplicationFiled: June 19, 2024Publication date: September 10, 2026Applicant: AMADA CO., LTD.Inventors: Masayuki ABE, Takahiro YANO, Yasuo SAWAI, Junpei FUKUDA
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Publication number: 20260241436Abstract: A tool storage drum includes a plurality of storage slots capable of respectively storing a plurality of center tools having different lengths. A center tool unit includes a center arm to which a center tool is mountable, and configured to be switchable to a sprung-up state where the center tool is changeable. A transfer unit includes left and right hands arranged side by side and configured to move in the left-right direction while maintaining a distance between the left hand and the right hand. The transfer unit transfers the center tool between the storage slot and the center arm arranged on an extension line of a movement direction of the left and right hands. The movement direction of the left and right hands corresponds to a direction in which the center tool is inserted/removed into/from the storage slot and the center arm.Type: ApplicationFiled: June 7, 2024Publication date: August 20, 2026Applicant: AMADA CO., LTD.Inventors: Takaharu INOUE, Hirohito NAGAHASHI
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Publication number: 20260233342Abstract: An overload protection device includes a spherical plain bearing having an inner ring and an outer ring. The inner ring is integrated into a laser processing head and is rotatably supported by the outer ring within a given angle range from a normal posture position via a spherical face of the spherical plain bearing. The outer ring is integrated into a head support body that supports the laser processing head and moves in directions perpendicular to an emission direction of a laser beam. An optical path space of the laser beam inside the laser processing head forms an airtight state with an external space of the laser processing head by the outer ring and the inner ring during the rotation within the given angle range from the normal posture position.Type: ApplicationFiled: December 12, 2023Publication date: August 13, 2026Applicant: AMADA CO., LTD.Inventor: Keiji KAWAMOTO
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Publication number: 20260227774Abstract: An article transport system includes: a processing machine; a pallet on which an article processed by the processing machine is placed; a transport robot configured to transport the pallet; a transport request unit configured to make a transport request to the transport robot for transporting the pallet to the processing machine; and an intermediate buffer including a pallet accommodation section which accommodates the pallet, in which the pallet is inserted and from which the pallet is retrieved, and configured to determine whether the article is placed on the pallet, and to transmit a determination result to the transport request unit. The transport request unit is configured to designate the pallet, which is to be transported by the transport robot in the transport request, as an empty pallet determined to have no article placed thereon, among the pallet accommodated in the intermediate buffer.Type: ApplicationFiled: January 5, 2024Publication date: August 6, 2026Applicant: AMADA CO., LTD.Inventor: Masaya KITAZAWA
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Patent number: 12691484Abstract: A clutch includes: a first clutch tooth that rotates integrally with a first rotation element included in a speed reducer; a second clutch tooth that rotates integrally with a second rotation element included in the speed reducer; and a fixed clutch tooth that moves between the first clutch tooth and the second clutch tooth. The fixed clutch tooth includes: a first mode in which the speed reducer operates at a second reduction ratio by meshing only with the first clutch tooth to fix the first rotation element, a second mode in which the speed reducer operates at a first reduction ratio by meshing only with the second clutch tooth to fix the second rotation element, and a both-engaging mode of meshing with each of the first clutch tooth and the second clutch tooth when changing a mode between the first mode and the second mode.Type: GrantFiled: April 4, 2023Date of Patent: July 28, 2026Assignee: AMADA CO., LTD.Inventors: Shintaro Goto, Kenji Abe
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Publication number: 20260208361Abstract: A welding system includes a welding device including a welding head, and configured to move the welding head to a welding position and perform a welding process on a workpiece using the welding head based on an operation program, a control unit configured to execute the operation program to control the welding device, an imaging device configured to image an image of the welding position and its surroundings to output the welding position image, an image processing unit configured to input the welding position image and a reference image at a reference welding position to which the welding head is to be moved according to the operation program, calculate a correction amount between the welding position shown in the welding position image and the reference welding position, and a confidence level of the welding position, and output an image for confirming the welding position, a display unit configured to display the output image, and a program correction unit configured to correct the operation program basedType: ApplicationFiled: January 9, 2024Publication date: July 23, 2026Applicants: AMADA CO., LTD., THE UNIVERSITY OF TOKYOInventors: Junichi SAITO, Masashi KANEKO, Ryota FUKUSHIMA, Rui FUKUI, Shinichi WARISAWA, Xianyin HU, Mizuki ISHIGURO, Shangyin ZOU, Shota FUKUI
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Patent number: 12686045Abstract: A bending method includes acquiring a reference value of an original position of a punch with respect to a die for each processed part before an operation of bending of a workpiece by a bending machine including the punch and the die is started, storing each of the acquired reference values in association with each of the processed parts, reading the reference value associated with the processed part to which the bending is to be executed, acquiring a measurement value of the original position after the operation of the bending of the workpiece is started, calculating, based on the acquired measurement value, a secular change amount from the reference value or a previous measurement value as a secular change correction value for a pushing amount of the punch with respect to the die or the original position of the punch, and resetting, for each predetermined trigger condition, the pushing amount or the original position by using the secular change correction value during an automatic operation of the bending oType: GrantFiled: February 18, 2022Date of Patent: July 21, 2026Assignee: AMADA CO., LTD.Inventor: Hirohito Nagahashi
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Patent number: 12686129Abstract: A control data creation device includes a specifying unit configured to change suction positions at which carrying-out arms suction a product P by moving the carrying-out arms on product data so as to specify an index for evaluating a suction state for each of the suction positions, and a layout setting unit configured to create control data in which the suction position is laid out to the product P based on each index specified for each of the suction positions.Type: GrantFiled: May 6, 2022Date of Patent: July 21, 2026Assignee: AMADA CO., LTD.Inventor: Sivakumar Subbaiah
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Publication number: 20260200024Abstract: An alignment structure, which can be used in a welding method for joining a first workpiece and a second workpiece, includes an alignment protruded portion formed to be protruded from an end face of the first workpiece that is a metal plate, and an alignment depressed portion formed on a surface of the second workpiece such that that the alignment protruded portion is entered thereinto and engaged therewith, and the first workpiece is aligned in an orthogonal manner with respect to the second workpiece due to an engagement of the alignment protruded portion with the alignment depressed portion in which the end face contacts with the surface of the second workpiece.Type: ApplicationFiled: December 4, 2023Publication date: July 16, 2026Applicant: AMADA CO., LTD.Inventor: Takuya OKAMOTO
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Publication number: 20260199951Abstract: An alignment structure includes an alignment protruded portion protruded from an end face of a first workpiece, and an alignment depressed portion formed on a surface of a second workpiece such that the alignment protruded portion is entered thereinto and engaged therewith. The alignment protruded portion has a bottom face and an inclined face. A pair of depressed-portion inclined faces whose cross-sectional faces are inclined with respect to a thickness direction, and a protrusion that has a vertical face are formed on the alignment depressed portion that is formed by using a tool and a method for forming the alignment depressed portion by using the tool. The alignment depressed portion is aligned due to an engagement with the alignment protruded portion, in which the inclined face contacts with one of the pair of depressed-portion inclined faces, and thus the first workpiece is aligned with respect to the second workpiece.Type: ApplicationFiled: December 4, 2023Publication date: July 16, 2026Applicant: AMADA CO., LTD.Inventor: Takuya OKAMOTO
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Patent number: 12678893Abstract: A skid state determination device is a skid state determination device for determining a state of a plurality of skids for supporting a workpiece to be processed by a laser processing machine, with a supporting surface formed by top points of a plurality of protrusions, and includes: imaging means configured to be able to image at least a part of a skid table provided with the plurality of skids; and state determination means configured to determine the state of the skids based on image information obtained by imaging the skid table with the imaging means, and the state determination means executes: first determination processing for determining the state of the skids based on the image information obtained by imaging the skid table with the imaging means, before the workpiece is carried onto the skid table; and second determination processing for determining the state of the skids based on the image information obtained by imaging the skid table with the imaging means, after the workpiece is carried out fromType: GrantFiled: April 20, 2021Date of Patent: July 14, 2026Assignee: AMADA CO., LTD.Inventors: Jun Setoguchi, Masato Takatsu, Hiroaki Ishiguro
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Patent number: 12673383Abstract: A laser processing machine includes a coupler that is an optical device capable of changing a beam profile of a laser beam emitted from a fiber laser oscillator, a focusing lens configured to focus the laser beam emitted from the coupler, the focusing lens including a first lens region with a first focal length on an inner peripheral side thereof and a second lens region with a second focal length on an outer peripheral side thereof, the second focal length being different from the first focal length, and a moving mechanism configured to move the focusing lens in an optical axis direction.Type: GrantFiled: June 3, 2020Date of Patent: July 7, 2026Assignee: AMADA CO., LTD.Inventors: Yoshiyuki Oribe, Junichi Saito