Abstract: The invention is a flywheel rotor that includes a number of adjacent laminations, stacked one on top of another, where each of the laminations has the same shape and is rotationally symmetric around a center axis, and where the shape is substantially circular and includes a plurality of protrusions exterior to the circumference, and each of the laminations includes at least one hole for a fastening bolt to pass through. The invention typically includes an endplate at each end of stack of laminations. One of the two endplates may attach to a stubshaft.

Abstract: The invention is a motor/generator that includes a motor/generator housing that encloses a rotor assembly, which rotates a shaft, and a stator assembly that remains stationary, and where the motor/generator is inside a vacuum chamber, which, during normal operation, is evacuated of gas and operates at a lower air pressure than atomospheric air pressure, and a cylindrical vacuum barrier between the rotor assembly and the stator assembly that together with the motor generator housing partitions the motor/generator into an interior rotor volume and an exterior stator volume, enabling the rotor volume and stator volume to operate at different atmospheric pressures.

Abstract: The invention is a motor/generator that includes a motor/generator housing that encloses a rotor assembly, which rotates a shaft, and a stator assembly that remains stationary, and where the motor/generator is inside a vacuum chamber, which, during normal operation, is evacuated of gas and operates at a lower air pressure than atomospheric air pressure, and a cylindrical vacuum barrier between the rotor assembly and the stator assembly that together with the motor generator housing partitions the motor/generator into an interior rotor volume and an exterior stator volume, enabling the rotor volume and stator volume to operate at different atmospheric pressures.

Abstract: The invention is a flywheel rotor that includes a number of adjacent laminations, stacked one on top of another, where each of the laminations has the same shape and is rotationally symmetric around a center axis, and where the shape is substantially circular and includes a plurality of protrusions exterior to the circumference, and each of the laminations includes at least one hole for a fastening bolt to pass through. The invention typically includes an endplate at each end of stack of laminations. One of the two endplates may attach to a stubshaft.

Abstract: The invention is a flywheel rotor that includes a number of adjacent laminations, stacked one on top of another, where each of the laminations has the same shape and is rotationally symmetric around a center axis, and where the shape is substantially circular and includes a plurality of protrusions on the circumference, and each of the laminations includes at least one hole for at fastening bolts to pass through. The invention typically includes an endplate at each end of stack of laminations and one of the two endplates attaches to a stubshaft.

Abstract: A flywheel device that includes a housing that surrounds a vacuum chamber, a flywheel rotor within the vacuum chamber, which rotates during normal operation of the flywheel, thus agitating residual gasses, an exhaust chamber that receives the exhaust gases from the vacuum chamber, and an annular shaped stationary element, within the vacuum chamber that includes scroll channels where some of the scroll channels have an intake port on an inner diameter of the stationary element and some of the scroll channels have an intake port on an outer diameter of the stationary element, and the scroll channels enable gasses to flow from the vacuum chamber, through the scroll channels, into the exhaust chamber.

Abstract: A flywheel device includes an enclosure, a top plate that fastens to the enclosure, where the top plate includes a first opening, and a cap, where the cap has a top side and a bottom side, which when fastened to the first opening forms a seal between the bottom side and the first opening, the bottom side including an o-ring groove configured to hold an o-ring, a grease channel concentric with the o-ring groove, and an inlet port configured to enable grease to flow into the grease channel.

Abstract: The invention is a flywheel rotor that includes a number of adjacent laminations, stacked one on top of another, where each of the laminations has the same shape and is rotationally symmetric around a center axis, and where the shape is substantially circular and includes a plurality of protrusions on the circumference, and each of the laminations includes at least one hole for at fastening bolts to pass through. The invention typically includes an endplate at each end of stack of laminations and one of the two endplates attaches to a stubshaft.

Abstract: A number of flywheel units are arranged in a geometric pattern. Each of the flywheel units is enclosed in a containment unit. The containment unit includes a cylindrical tube, a cover, a bottom support, resting on the ground, on which the containment unit is mounted, and a fill medium surrounding each containment unit. The containment unit may also include a horizontal plate, mounted to the base of tube, which extends outward or radially from the base of tube a pre-determined length. In this case, the fill medium rests directly on top of the portion of the plate that extends outward from tube.

Abstract: A flywheel device that includes a housing that surrounds a vacuum chamber, a flywheel rotor within the vacuum chamber, which rotates during normal operation of the flywheel, thus agitating residual gasses, an exhaust chamber that receives the exhaust gases from the vacuum chamber, and an annular shaped stationary element, within the vacuum chamber that includes scroll channels where some of the scroll channels have an intake port on an inner diameter of the stationary element and some of the scroll channels have an intake port on an outer diameter of the stationary element, and the scroll channels enable gasses to flow from the vacuum chamber, through the scroll channels, into the exhaust chamber.

Abstract: A flywheel device includes structures allowing the flywheel system to be assembled offsite, transported safely, and installed with relatively few steps. The flywheel includes a rotor and a housing enclosing the rotor, where the housing includes a bottom plate, a top plate and side walls. The bottom plate and the top plate each includes a hole aligned with the center axis of the rotor. The flywheel also includes multiple bearing housings substantially covering the holes of the bottom plate and the top plate that are aligned to the center axis of the rotor. The flywheel also includes posts that physically contact the primary rotational mass of the rotor to prevent motion of the rotor during transport of the flywheel system. Some or all of these posts may be repositioned or removed during installation so that the rotor can spin freely.

Abstract: An energy storage system including a solid steel flywheel rotor, journals, and separate stub shafts for connecting to the journals has improved material properties offers improved energy storage at reduced cost.

Abstract: Embodiments of the subject invention are directed to a flywheel rotor that includes two or more sub-rotors stacked one on top of another, in which each sub-rotor is rotationally symmetric and disk shaped, where the axial centers of each sub-rotor in the stack are rotationally aligned, and each sub-rotor has an upper and a lower journal that extends outward from the origin of the center section of the primary rotational mass of the sub-rotor. Each pair of adjacent sub-rotors in the stack has a lower journal of an upper sub-rotor that is disposed above an upper journal of a lower sub-rotor. Also, there is a joining mechanism between each pair of adjacent sub-rotors that fixedly connects the lower journal of the upper sub-rotor to the upper journal of the lower sub-rotor.

Abstract: A solid steel flywheel rotor having improved material properties offers improved energy storage at reduced cost. A process for manufacturing the rotor is also provided.

Abstract: An apparatus and method for unloading a rotor bearing is described. The apparatus includes an electromagnet for levitating the rotor. In one embodiment, a sensor of the magnetic field near the electromagnet is used to control the current to levitate the rotor. In another embodiment, a method is provided that includes rotating the rotor, increasing the current to levitate the rotor and decrease the gap between electromagnet and rotor, and then reducing the current to levitate the rotor with a minimal amount of electric power to the electromagnet.

Abstract: A flywheel is described having a rotor constructed of wire wound onto a central form. The wire is prestressed, thus mitigating stresses that occur during operation. In another aspect, the flywheel incorporates a low-loss motor using electrically non-conducting permanent magnets.

Abstract: An apparatus and method for unloading a rotor bearing is described. The apparatus includes an electromagnet for levitating the rotor. In one embodiment, a sensor of the magnetic field near the electromagnet is used to control the current to levitate the rotor. In another embodiment, a method is provided that includes rotating the rotor, increasing the current to levitate the rotor and decrease the gap between electromagnet and rotor, and then reducing the current to levitate the rotor with a minimal amount of electric power to the electromagnet.