Abstract: There is disclosed a sealable, flexible membrane for encapsulating a part to be isostatically pressed at an elevated temperature. The membrane includes at least one first layer of polymeric film having a melting point above the elevated temperature, and at least one second layer disposed on the first layer. The second layer comprising a metal. In one embodiment, the metal comes into contact with the part to be isostatically pressed. The membrane, which typically has a thickness ranging from 10 to about 500 ?m, and is impermeable to the flow of liquids and gases when sealed, can be used to warm press parts up to about 350° C. and pressures ranging from 5,000 psi to 100.000 psi. Methods to isostatically press parts using this sealable, flexible membrane are also disclosed. Bags made from the sealable, flexible membrane that are used in isostatic presses are also disclosed.

Abstract: There is disclosed a nuclearized hot-isostatic press (HIP) system comprising, a high temperature HIP furnace and a multi-wall vessel surrounding the furnace, such as a dual walled vessel comprising concentric vessels. The described multi-walled vessel comprises at least one detector contained between the walls to detect a gas leak, a crack in a vessel wall, or both. The disclosed HIP system also comprises multiple heads located on top and underneath the furnace, a yoke frame, and a lift for loading and unloading a HIP can to the high temperature HIP furnace. There is also disclosed a method of using such a system to provide ease of maintenance, operation, decontamination and decommissioning.

Abstract: A furnace isolation chamber for containing a component to be Hot Isostatically Pressed is disclosed. The disclosed furnace includes inherent passive features to assist in the containment of released toxic gases via a thermal gradient within the chamber. The chamber comprises longitudinally cylindrical sidewalls; a top end extending between and permanently connected to the sidewalls, thereby closing one end of the chamber; and a movable bottom end, which is opposite the top end and forms a base end of the chamber. The movable bottom end is adapted to receive the component, and comprises a mechanism for raising and lowering the component into the high temperature zone of the furnace in the HIP system. The isolation chamber forms an integral part of the HIP system with the base end of the chamber comprising a cool zone as a result of being located outside of the high temperature zone of the furnace.

Abstract: There is disclosed a sealable, flexible membrane for encapsulating a part to be isostatically pressed at an elevated temperature. The membrane includes at least one first layer of polymeric film having a melting point above the elevated temperature, and at least one second layer disposed on the first layer. The second layer comprising a metal. In one embodiment, the metal comes into contact with the part to be isostatically pressed. The membrane, which typically has a thickness ranging from 10 to about 500 ?m, and is impermeable to the flow of liquids and gases when sealed, can be used to warm press parts up to about 350° C. and pressures ranging from 5,000 psi to 100.000 psi. Methods to isostatically press parts using this sealable, flexible membrane are also disclosed. Bags made from the sealable, flexible membrane that are used in isostatic presses are also disclosed.

Abstract: There is disclosed a sealable, flexible membrane for encapsulating a part to be isostatically pressed at an elevated temperature. The membrane includes at least one first layer of polymeric film having a melting point above the elevated temperature, and at least one second layer disposed on the first layer. The second layer comprising a metal. In one embodiment, the metal comes into contact with the part to be isostatically pressed. The membrane, which typically has a thickness ranging from 10 to about 500 ?m, and is impermeable to the flow of liquids and gases when sealed, can be used to warm press parts up to about 350° C. and pressures ranging from 5,000 psi to 100,000 psi. Methods to isostatically press parts using this sealable, flexible membrane are also disclosed. Bags made from the sealable, flexible membrane that are used in isostatic presses are also disclosed.

Abstract: There is disclosed a nuclearized hot-isostatic press (HIP) system comprising, a high temperature HIP furnace and a multi-wall vessel surrounding the furnace, such as a dual walled vessel comprising concentric vessels. The described multi-walled vessel comprises at least one detector contained between the walls to detect a gas leak, a crack in a vessel wall, or both. The disclosed HIP system also comprises multiple heads located on top and underneath the furnace, a yoke frame, and a lift for loading and unloading a HIP can to the high temperature HIP furnace. There is also disclosed a method of using such a system to provide ease of maintenance, operation, decontamination and decommissioning.

Abstract: A furnace isolation chamber for containing a component to be Hot Isostatically Pressed is disclosed. The disclosed furnace includes inherent passive features to assist in the containment of released toxic gases via a thermal gradient within the chamber. The chamber comprises longitudinally cylindrical sidewalls; a top end extending between and permanently connected to the sidewalls, thereby closing one end of the chamber; and a movable bottom end, which is opposite the top end and forms a base end of the chamber. The movable bottom end is adapted to receive the component, and comprises a mechanism for raising and lowering the component into the high temperature zone of the furnace in the HIP system. The isolation chamber forms an integral part of the HIP system with the base end of the chamber comprising a cool zone as a result of being located outside of the high temperature zone of the furnace.

Abstract: There is disclosed a sealable, flexible membrane for encapsulating a part to be isostatically pressed at an elevated temperature. The membrane includes at least one first layer of polymeric film having a melting point above the elevated temperature, and at least one second layer disposed on the first layer. The second layer comprising a metal. In one embodiment, the metal comes into contact with the part to be isostatically pressed. The membrane, which typically has a thickness ranging from 10 to about 500 ?m, and is impermeable to the flow of liquids and gases when sealed, can be used to warm press parts up to about 350° C. and pressures ranging from 5,000 psi to 100,000 psi. Methods to isostatically press parts using this sealable, flexible membrane are also disclosed. Bags made from the sealable, flexible membrane that are used in isostatic presses are also disclosed.

Abstract: The present disclosure relates to a method of consolidating a calcine comprising radioactive material, the method comprising mixing 60-80% (by weight) of a radionuclide containing calcine with at least one non-radioactive additive, such as an oxide, and hot isostatic pressing the mixture to form a stable monolith of glass/ceramic. In one embodiment, the ratio of radionuclide containing calcine to additives is about 80:20 by weight, wherein the non-radioactive additive comprises oxides such as BaO, CaO, Al2O3, TiO2, SiO2 and others, that combine with the waste elements and compounds to form a ceramic mineral or glass/ceramic material, after hot isostatic pressing. Non-limiting examples of mineral phases that may be formed are: hollandite (BaAl2Ti6O16), zirconolite (CaZrThO7), and perovskite (CaTiO3).

Abstract: The present disclosure relates to a method of consolidating a calcine comprising radioactive material, the method comprising mixing 60-80% (by weight) of a radionuclide containing calcine with at least one non-radioactive additive, such as an oxide, and hot isostatic pressing the mixture to form a stable monolith of glass/ceramic. In one embodiment, the ratio of radionuclide containing calcine to additives is about 80:20 by weight, wherein the non-radioactive additive comprises oxides such as BaO, CaO, Al2O3, TiO2, SiO2 and others, that combine with the waste elements and compounds to form a ceramic mineral or glass/ceramic material, after hot isostatic pressing. Non-limiting examples of mineral phases that may be formed are: hollandite (BaAl2Ti6O16), zirconolite (CaZrThO7), and perovskite (CaTiO3).