Patents Assigned to Anaergia Inc.
  • Patent number: 11898308
    Abstract: This specification describes a system and process for treating waste, for example municipal solid waste (MSW) or post-recycling municipal solid waste. The system includes a press and a pulper. The press is adapted to provide a wet fraction of the waste suitable for anaerobic digestion and rejects. The pulper is adapted to receive the rejects and produce pulp. The pulper may be, for example, a drum pulper. In the process, waste is separated into a press into an organic fraction and rejects. The organic fraction is treated by way of anaerobic digestion. The rejects are separated, optionally in a drum pulper, to produce a fraction containing pulp. The pulp can be re-used to make paper or other products. In some case, 70% or more or 80% or more of MSW can be diverted from landfill.
    Type: Grant
    Filed: August 5, 2020
    Date of Patent: February 13, 2024
    Assignee: ANAERGIA INC.
    Inventors: Andrew Benedek, Yaniv D. Scherson, Hans Frederick Ouellet, Juan Carlos Josse
  • Patent number: 11890656
    Abstract: A system and process for separating organic material from solid waste such as material recovery facility (MRF) fines is disclosed. The fines are treated in a press, in which the fines are compressed against a wall having a set of holes. The fines are mixed with a substantial amount of water before being pressed. The water increases the amount of organic matter that is recovered from the fines. A wet fraction, extruded through the holes of the press, may be treated in an anaerobic digester.
    Type: Grant
    Filed: March 23, 2018
    Date of Patent: February 6, 2024
    Assignee: ANAERGIA INC.
    Inventors: Juan Carlos Josse, Andrew Benedek
  • Patent number: 11787720
    Abstract: Organic solid waste is pressed at a high pressure to separate the solid waste into a dry fraction and a wet fraction. The wet fraction is diluted and floatables (i.e. pieces of plastic and/or paper) in the wet fraction are comminuted. The wet fraction is then de-gritted before being sent to an anaerobic digester. Digestate is withdrawn from the digester from a free liquid surface of the digester. The digestate is filtered to extract comminuted floatables. The resulting filtrate is then composted or directly applied to land. A corresponding system comprises a press, a grinder, a hydrocyclone, an anaerobic digester, a filter and a dewaterer.
    Type: Grant
    Filed: February 20, 2019
    Date of Patent: October 17, 2023
    Assignee: ANAERGIA INC.
    Inventors: Andrew Benedek, Juan Carlos Josse
  • Patent number: 11613484
    Abstract: Solid waste, for example source separated organics (SSO) or commercial and industrial (C&I) waste or both, are treated by first pressurizing the waste against a screen to produce a solids fraction and a liquid fraction. The liquid fraction can be treated in an anaerobic digester. The solids fraction is pulverized or milled, for example with a hammer mill, preferably after being diluted. The pulverized or milled waste is separated again to provide a second solids faction and a second liquid fraction. The liquid fraction can be treated in an anaerobic digester. The solids fraction is primarily inert and can be landfilled, preferably after being washed.
    Type: Grant
    Filed: May 27, 2016
    Date of Patent: March 28, 2023
    Assignee: ANAERGIA INC.
    Inventors: Juan Carlos Josse, Andrew Benedek, Yaniv D. Scherson
  • Patent number: 11332401
    Abstract: The specification describes a system and process for treating a sludge or slurry to produce biochar. The sludge or in slurry may be digestate produced by an anaerobic digester that receives waste activated sludge from a wastewater treatment plant. In a process, digestate is dosed with metal ions, dewatered, and pyrolized. A corresponding system includes a reactor, a dewatering unit and a pyrolysis unit. In an example, the digestate is air stripped in the reactor and a metal salt is added to it. The metal ions form precipitates in the digestate that remain in the biochar. In some cases, a precipitate such as struvite is formed that also increases the phosphorous content of the biochar. The biochar may be used as a soil amendment, wherein the metal and phosphorous are beneficial to the soil.
    Type: Grant
    Filed: May 16, 2017
    Date of Patent: May 17, 2022
    Assignee: ANAERGIA INC.
    Inventors: Matthew John Kuzma, Juan Carlos Josse
  • Patent number: 11286507
    Abstract: An anaerobic digester is fed a feedstock, for example sludge from a municipal wastewater treatment plant, and produces a digestate. The digestate is dewatered into a cake. The cake may be dried further, for example in a thermal drier. The cake is treated in a pyrolysis system to produce a synthesis gas and biochar. The gas is sent to the same or another digester to increase its methane production. The char may be used as a soil enhancer.
    Type: Grant
    Filed: July 11, 2014
    Date of Patent: March 29, 2022
    Assignee: ANAERGIA INC.
    Inventors: Juan Carlos Josse, Andrew Benedek, Michael David Theodoulou
  • Patent number: 11123778
    Abstract: Waste, such as municipal solid waste (MSF), is separated into a wet fraction and refuse derived fuel (RDF). For example, the waste may be separated in a press. The wet fraction is treated in an anaerobic digester. The RDF is further separated into a cellulosic fraction and a non-cellulosic fraction. The cellulosic fraction is treated by pyrolysis and produces a pyrolysis liquid. The pyrolysis liquid is added to the anaerobic digester.
    Type: Grant
    Filed: March 14, 2017
    Date of Patent: September 21, 2021
    Assignee: ANAERGIA INC.
    Inventors: Andrew Benedek, Juan Carlos Josse
  • Patent number: 11021381
    Abstract: In a system and process, sludge is treated by two stages of anaerobic digestion in series separated by intermediate thickening and hydrolysis. The hydrolysis product is transferred to the second digester essentially without dilution.
    Type: Grant
    Filed: December 20, 2019
    Date of Patent: June 1, 2021
    Assignee: ANAERGIA INC.
    Inventors: Matthew John Kuzma, Juan Carlos Josse
  • Patent number: 10829788
    Abstract: A multi-stage anaerobic digester is designed to treat a high solids, stackable feedstock. The system may also receive a pumpable feedstock such as a slurry or sludge. In a first stage, the digestate circulates in one direction around a raceway such that the digestate may pass a feed inlet multiple times before leaving the first tank. An optional side stream loop withdraws fibrous material from near the top of the raceway and return digestate with chopped fibers, preferably lower and further along the raceway. An outlet from the raceway located near, but upstream of, the feed inlet discharges partially digested substrate to a second stage, which is operated as a stirred tank reactor. The two stages may be provided in a single tank with an internal wall separating a ring shaped outer portion from a cylindrical inner portion. The digester may be operated in a thermophilic temperature range.
    Type: Grant
    Filed: June 20, 2017
    Date of Patent: November 10, 2020
    Assignee: ANAERGIA INC.
    Inventors: Juan Carlos Josse, Christian Friedl, Martin Bayer
  • Patent number: 10774470
    Abstract: This specification describes a system and process for treating waste, for example municipal solid waste (MSW) or post-recycling municipal solid waste. The system includes a press and a pulper. The press is adapted to provide a wet fraction of the waste suitable for anaerobic digestion and rejects. The pulper is adapted to receive the rejects and produce pulp. The pulper may be, for example, a drum pulper. In the process, waste is separated into a press into an organic fraction and rejects. The organic fraction is treated by way of anaerobic digestion. The rejects are separated, optionally in a drum pulper, to produce a fraction containing pulp. The pulp can be re-used to make paper or other products. In some case, 70% or more or 80% or more of MSW can be diverted from landfill.
    Type: Grant
    Filed: January 10, 2018
    Date of Patent: September 15, 2020
    Assignee: ANAERGIA INC.
    Inventors: Andrew Benedek, Yaniv D. Scherson, Hans Frederick Ouellet, Juan Carlos Josse
  • Patent number: 10730777
    Abstract: Sewage sludge is treated to produce Class A (generally pathogen free) biosolids. Some or all of the sewage sludge is thickened or dewatered to 10 wt % dried solids and then fed to a thermophilic anaerobic digester. The thermophilic digester has multiple stages provided by way of a tank with at least one internal wall. Effluent from the thermophilic digester is treated further in a mesophilic anaerobic digester.
    Type: Grant
    Filed: May 16, 2017
    Date of Patent: August 4, 2020
    Assignee: ANAERGIA INC.
    Inventors: Matthew John Kuzma, Juan Carlos Josse
  • Patent number: 10550023
    Abstract: In a system and process, sludge is treated by two stages of anaerobic digestion in series separated by intermediate thickening and hydrolysis. The hydrolysis product is transferred to the second digester essentially without dilution.
    Type: Grant
    Filed: August 8, 2017
    Date of Patent: February 4, 2020
    Assignee: Anaergia Inc.
    Inventors: Matthew John Kuzma, Juan Carlos Josse
  • Patent number: 10266423
    Abstract: An ammonia stripper has an aerator and heat exchanger tubing in a tank. The aerator and coil are preferably attached to a frame to form a removable cassette. The cassette may also include a lid for the tank. The tank is preferably rectangular and optionally can be made with the dimensions of a standard shipping container. In a process, water flows through the tank while air bubbles are produced through the aerator. A heating medium such as water flows through the heat exchanger tubing. A gas containing ammonia is withdrawn from a headspace of the tank.
    Type: Grant
    Filed: November 6, 2015
    Date of Patent: April 23, 2019
    Assignee: ANAERGIA INC.
    Inventors: Michael David Theodoulou, Sasha Rollings-Scattergood, Arman Ghandizadehdezfuli
  • Patent number: 10239776
    Abstract: Sludge from an anaerobic digester is treated to recover one or more of fibers, or solids or liquids with a high nutrient content. The solids or liquids can be used as a fertilizer. The fibers can be used in a plant growing medium. Solids are separated from liquids in the sludge and dried. The solids may be dried to produce a flake or pellet. Ammonia in the liquids is recovered and used to produce a concentrated acidic ammonium salt solution. This solution may be mixed with the solids to produce a nitrogen enhanced solid. The fibers and solids or liquids can also be used in combination to produce an enhanced plant growing medium. A device and process for removing ammonia from a liquid can be used in the system or separately.
    Type: Grant
    Filed: November 23, 2016
    Date of Patent: March 26, 2019
    Assignee: ANAERGIA INC.
    Inventors: Juan Carlos Josse, Andrew Benedek, Michael David Thedoulou, Zachary Scott
  • Patent number: 10144664
    Abstract: A process and apparatus for the anaerobic digestion of organic wastes, preferably to also produce a useful biogas, is described. The waste may have a total solids (TS) concentration of 6% or less while a digester is operated at a higher solids concentration, for example with a feed TS concentration of 8-12%. One or more separation stages downstream of the digester separate active bacteria and undigested organics from the digestate, and return separated matter to the digester. Optionally, a feed thickening apparatus and step may be provided upstream of the digester. The upstream thickener and recycle from the downstream separation stages are operated such that the TS of the combined inputs to the digester is within a desired range.
    Type: Grant
    Filed: July 13, 2016
    Date of Patent: December 4, 2018
    Assignee: Anaergia Inc.
    Inventor: Andrew Benedek
  • Patent number: 9868964
    Abstract: Waste solids are treated by pyrolysis at a temperature over 700 degrees C. to produce char and a gas. The gas is treated in an anaerobic digester. In one system, gas and digestate are brought into contact in a diffusion cone. In another option, headspace gas above the digestate is re-circulated through the digestate, for example by way of an eductor downstream of the diffusion cone.
    Type: Grant
    Filed: February 4, 2016
    Date of Patent: January 16, 2018
    Assignee: Anaergia Inc.
    Inventors: Juan Carlos Josse, Yaniv D. Scherson
  • Patent number: 9845260
    Abstract: Low strength wastewater such as municipal sewage is treated using an anaerobic digester. In some examples, a wastewater stream is separated into a solids rich portion and a solids lean portion. The solids lean portion is treated, for example to remove nitrogen. The solids rich portion is treated in an anaerobic digester, preferably with influent or recuperative thickening. In another example, the wastewater stream is fed to an anaerobic digester and solid-liquid separation stages downstream of the digester return active bacteria and undigested organics to the digester. Both cases may use a process train comprising treatment in an anoxic tank followed by a nitritation tank with a portion of the effluent from the nitritation tank recirculated to the anoxic tank to provide nitritation and denitritation.
    Type: Grant
    Filed: October 7, 2015
    Date of Patent: December 19, 2017
    Assignee: Anaergia Inc.
    Inventors: Juan Carlos Josse, Andrew Benedek, Diana Mourato-Benedek
  • Patent number: 9822020
    Abstract: An apparatus for recovering nutrients or water from digestate comprises one or more solid-liquid separation units, an ammonia stripping device, and a gas scrubbing unit. In a process, digestate is separated into a solids portion and a liquid portion. Ammonia is stripped from the liquid portion and converted into an ammonium salt solution which may be sold or used as, or blended with, a fertilizer product. Optionally, at least part of the remaining liquid portion may be concentrated to produce brine. The brine is mixed with the solids portion. The mixture may be dried and used as, or blended with, a fertilizer product. Optionally, a least part of the remaining liquid portion may be re-used as dilution water in a digester. A solids portion of the digestate, and one or both of an ammonium salt solution and a brine, may be used as fertilizer without thermal drying.
    Type: Grant
    Filed: December 18, 2013
    Date of Patent: November 21, 2017
    Assignee: Anaergia Inc.
    Inventors: Ashwani Kumar, Juan Carlos Josse, Michael David Theodoulou, Sasha Michael Rollings-Scattergood
  • Patent number: 9809481
    Abstract: A waste stream is treated by anaerobic digestion. A process is described involves a step of separating solids from digestate, and returning separated solids to a digester. Optionally, there may be a step of solids separation in which larger solids are removed from the digester. A process and apparatus are described for treating waste sludge from a wastewater treatment plant in an anaerobic digester. Feed sludge is thickened or solids are separated from digestate and returned to the digester. Additional co-digestion waste may be added to the digester. The process and apparatus may be used in a retrofit of an existing wastewater treatment plant.
    Type: Grant
    Filed: January 25, 2016
    Date of Patent: November 7, 2017
    Assignee: Anaergia Inc.
    Inventor: Juan Carlos Josse
  • Patent number: 9771292
    Abstract: A waste stream is treated by anaerobic digestion. A process is described involves a step of separating solids from digestate, and returning separated solids to a digester. Optionally, there may be a step of solids separation in which larger solids are removed from the digester. A process and apparatus are described for treating waste sludge from a wastewater treatment plant in an anaerobic digester. Feed sludge is thickened or solids are separated from digestate and returned to the digester. Additional co-digestion waste may be added to the digester. The process and apparatus may be used in a retrofit of an existing wastewater treatment plant.
    Type: Grant
    Filed: December 10, 2015
    Date of Patent: September 26, 2017
    Assignee: ANAERGIA INC.
    Inventors: Juan Carlos Josse, Andrew Benedek