Abstract: An apparatus and method for the preferably continuous manufacture of foamed material using a furnace are provided. A two-part mold mechanism is provided that includes an upper portion and a lower portion that are each endless loops and cooperate with one another to form a closed mold within the furnace. The upper and lower portions can each comprise a plurality of transverse mold members that can be easily replaced or exchanged during operation of the apparatus. A feed mechanism is provided for introducing material that is to be foamed to the mold mechanism upstream of the furnace. Scrapers or the like can be provided downstream of the furnace to aid in separating and supporting foamed material from the mold mechanism.
Type:
Grant
Filed:
February 7, 1997
Date of Patent:
November 16, 1999
Assignee:
Andrew Ungerleider
Inventors:
Steven C. Haines, Tai B. Bixby, Ronald D. Argent, Christopher J. Hoyle, David E. Wiltrout
Abstract: A foamed glass article for preparing surfaces, the use therefor, and a method of making same are provided. The foamed glass article is in the form of a block, disk or similar product, and is used for preparing surfaces such as by sanding, rubbing and scraping the same to clean, abrade, polish, smooth, or the like such a surface. The foamed glass article is formed from a starting mixture that comprised glass, 0.10-20% by weight of at least one non-carbon/sulfate based foaming agent, and optionally an additional abrasive material. A mixture of powdered glass and non-carbon/sulfate based foaming agent can be placed in a mold and heated so that the mixture sinters and subsequently foams. Thereafter, the foamed mixture is annealed.
Type:
Grant
Filed:
August 3, 1998
Date of Patent:
October 26, 1999
Assignee:
Andrew Ungerleider
Inventors:
Steven C. Haines, Tai B. Bixby, Henry Oat, Carl E. Frahme
Abstract: A foamed glass article for preparing surfaces, the use therefor, and a method of making same are provided. The foamed glass article is in the form of a block, disk or similar product, and is used for preparing surfaces such as by sanding, rubbing and scraping the same to clean, abrade, polish, smooth, or the like such a surface. The foamed glass article is formed from a starting mixture that comprised waste glass, 0.10-20% by weight of a non-sulfur based foaming agent, and optionally an additional abrasive material. A mixture of powdered waste glass and non-sulfur based foaming agent can be placed in a mold and heated so that the mixture sinters and subsequently foams. Thereafter, the foamed mixture is annealed.
Type:
Grant
Filed:
December 10, 1996
Date of Patent:
October 13, 1998
Assignee:
Andrew Ungerleider
Inventors:
Steven C. Haines, Tai B. Bixby, Henry Oat, Carl E. Frahme