Abstract: In the production of chemical pulp, such as kraft pulp, it is possible to reduce the amount of ancillary equipment, and/or the size of the continuous digester vessel, while achieving enhanced uniformity of treatment by avoiding “hang ups”. Instead of providing vertical counter-current flow of liquid and comminuted cellulosic fibrous material being treated in the lower half of the digester, the counter-current flow may be a cross flow, that is substantially horizontal (e.g. radial) while the flow of the chip column is vertical. Regardless of the configuration of the digester vessel, a single pump may be utilized for all of the recirculations, or only a few pumps for all of the recirculations.

Abstract: Dense, tramp material, is efficiently separated in a comminuted cellulosic fibrous material feed system, for example in a chemical cellulose digester feed system, in a simple but effective matter. By merely utilizing a generally vertical conduit and a slurry flow within it (which may be augmented by high speed liquid introduction), that is caused to turn in a radiused path, centrifugal force allows separation of the tramp material into a cavity beneath the radius transition without requiring any mechanical element to engage the slurry. Appropriate purges, baffles, and discharge mechanisms may be provided. Alternatively, a tramp material separator may be built into an otherwise conventional metering screw in a digester feed system, or one or more centrifugal separators can be provided downstream of the slurry pump in a chip slurry transport system or digester feed system.

Abstract: In the treatment of cellulose pulp in connection with bleaching, the pulp is first cooked and, if necessary, oxygen delignified in order to reduce the Kappa number below 24, preferably below 14, and after that the pulp is treated in an acid stage at a pH of 2-5 and at a temperature range of 75-130° C. in order to reduce the Kappa number by 2-9 units. To prevent essential weakening of the strength properties of the pulp in the acid stage treatment tower, the retention time, t min, is 30 to 300 minutes and the treatment temperature, T° C.

Abstract: The release of malodorous TRS-containing gases from a comminuted cellulosic fibrous material feed system for a digester is minimized utilizing a particular arrangement associated with a pressure isolation device. Material is fed through the pressure isolation device and the pressure of the material increases from the inlet to the outlet, and the material is discharged from the pressure isolation device into a treatment vessel, such as a horizontal steaming vessel. Malodorous gases from the pressure isolation device are discharged substantially independently of the material discharged from the isolation device, and at least some of the malodorous gases discharged from the pressure isolation device are pressurized (e.g. in an eductor or thermocompressor) and reintroduced into the flow of cellulosic material downstream of the pressure isolation device (for example into the horizontal steaming vessel or a vessel downstream of it).

Abstract: Kraft pulp of increased strength and bleachability may be produced with decreased consumption of effective alkali, and at a lower H factor, by keeping the dissolved organic material (DOM) concentration low substantially through the entire kraft cook, including by extracting high DOM liquid from at least one part of a continuous digester and replacing it with much lower level DOM liquid. Existing pulp mills having two-vessel hydraulic, one-vessel hydraulic, or other systems may be retrofit to provide for extractions and additions of low DOM dilution liquor (including substantially DOM-free white liquor). Also, commercial size batch digesters (8 tons per day of pulp or more) can be operated with low DOM liquor to produce increased strength pulp. Using dilution with low DOM liquor also results in reduced H factor and effective alkali consumption, and increased bleachability.

Abstract: In a cellulose pulp handling vessel having a first diameter material storing or treating portion above a second diameter discharge which is at least 20% less than the first diameter, reduced compression of the material and reduced power requirements of an agitator (if used), compared to prior art constructions are provided. A first transition, preferably a substantially smooth interior surface substantially frusto-conical transition, is provided between the first and second diameters. A second single-convergent transition may be provided above the first transition. A rotating agitator with at least two arms and associated paddles may be mounted for rotation in the transition about a substantially vertical axis for agitating the material in the transition. If desired, the transition may be moved, such as with a vibrator or oscillator. The invention is particularly suitable for pulp digesters and impregnation vessels.

Abstract: The flow of a liquid slurry of comminuted cellulosic fibrous material (e.g. wood chips) in a vertical vessel is made more uniform by providing a plurality of vertically spaced sets of either substantially continuous or discontinuous protrusions which extend inwardly from the internal surface of the vessel a maximum distance of between about 2-12 inches. A preferred vessel is a continuous or batch digester. The protrusions may have an arcuate, rectangular, isosceles or scalene triangular, right triangular, or trapezoidal cross-section, and may be spaced from each other vertically between about 1-12 feet, and have a height of between about 1-3 feet. Discontinuous protrusions have a preferred arcuate spacing of between 1-10 feet.

Abstract: In the production of chemical pulp, such as kraft pulp, it is possible to reduce the amount of ancillary equipment, and/or the size of the continuous digester vessel, while achieving enhanced uniformity of treatment by avoiding “hang ups”. Instead of providing vertical counter-current flow of liquid and comminuted cellulosic fibrous material being treated in the lower half of the digester, the counter-current flow may be a cross flow, that is substantially horizontal (e.g. radial) while the flow of the chip column is vertical. Regardless of the configuration of the digester vessel, a single pump may be utilized for all of the recirculations, or only a few pumps for all of the recirculations.

Abstract: The release of malodorous TRS-containing gases from a comminuted cellulosic fibrous material feed system for a digester is minimized utilizing a particular arrangement associated with a pressure isolation device. Material is fed through the pressure isolation device and the pressure of the material increases from the inlet to the outlet, and the material is discharged from the pressure isolation device into a treatment vessel, such as a horizontal steaming vessel. Malodorous gases from the pressure isolation device are discharged substantially independently of the material discharged from the isolation device, and at least some of the malodorous gases discharged from the pressure isolation device are pressurized (e.g. in an eductor or thermocompressor) and reintroduced into the flow of cellulosic material downstream of the pressure isolation device (for example into the horizontal steaming vessel or a vessel downstream of it).

Abstract: The EPA Cluster Rules for cellulose pulp mills are complied with by first collecting foul condensate including hazardous air pollutants (HAPs), such as methanol, at a temperature of between about 140-180° F., and passing the foul condensate into direct contact with heated vapor at a plurality of series connected stations to gradually heat the foul condensate to a temperature desirable for steam stripping. Then the heated foul condensate is steam stripped to produce a high temperature (e.g. about 250-350° F., preferably about 300°) clean condensate. Then the high temperature clean condensate is flashed in a plurality of flash stations to produce a heated vapor in a lower temperature clean condensate, and the heated vapor is used to heat the foul condensate in each of the direct contact heat exchangers.

Abstract: The strength properties of chemical cellulose pulp (particularly kraft pulp) are improved by substituting a cold impregnation soak for conventional impregnation procedures. After steaming, wood chips are soaked in an alkaline liquid at a temperature of about 80-110° C. (preferably 80-100° C., or alternatively 90-105° C.) for between one-half-72 hours (typically about 2-4 hours) at a pressure of about 0-15 bar (preferably about 1-5 bar), to dissolve at least about 8% of the wood (preferably about 10-20%) and at least about 15% of the lignin. The alkaline liquid used preferably contains sulfide (e.g. black liquor, green liquor, white liquor, or mixtures thereof), but almost any alkaline liquid having an alkali concentration of about 1.0 mole of NaOH/liter or less (typically about 0.75 m/l or less) is suitable. The wood chips are then raised to a cooking temperature of about 145-180° C. and cooked to produce the cellulose chemical pulp.

Abstract: Chemical cellulose pulp (e.g. kraft pulp) is produced with enhanced strength and/or yield using a strength or yield enhancing additive such as polysulfide or anthraquinone or its equivalents or derivatives, and in a manner that allows effective recovery/reuse of the additive so as to make the process more economical. In a continuous digester a low temperature and relatively low alkalinity protecting zone is provided at the top of the digester terminating with a first screen, and a second screen is provided below the first screen. Between the first and second screens, prior to bulk delignification, a first counter-current zone is provided, and additive-containing liquid from the first screen is recirculated to the slurry at or near the digester inlet to enhance yield or strength.

Abstract: Kraft pulp of increased strength and bleachability may be produced with decreased consumption of effective alkali, and at a lower H factor, by keeping the dissolved organic material (DOM) concentration low substantially through the entire kraft cook, including by extracting high DOM liquid from at least one part of a continuous digester and replacing it with much lower level DOM liquid. Existing pulp mills having two-vessel hydraulic, one-vessel hydraulic, or other systems may be retrofit to provide for extractions and additions of low DOM dilution liquor (including substantially DOM-free white liquor). Also, commercial size batch digesters (8 tons per day of pulp or more) can be operated with low DOM liquor to produce increased strength pulp. Using dilution with low DOM liquor also results in reduced H factor and effective alkali consumption, and increased bleachability.

Abstract: In a chisel-type convergence for a chip bin in a wood chip pulping process and system, an improvement in uniformity of discharge of the chips from a chips bin or the like is provided. The bin includes a conventional hollow substantially right circular cylindrical first, upper, body portion, a second, hollow transition, portion connected to the bottom of the first portion, and a third transition portion, below the second portion and above a metering device, such as a metering screw or a star-feeder. The third transition operates less than full of chips, and provides relief from chip compaction. The third transition portion may include stationary or movable baffles, and/or a metering screw may be provided which can pivot downwardly in order to minimize or eliminate the thrusting force against the bin or upper chips to facilitate discharge.

Abstract: A bin or hopper, preferably with one-dimensional convergence, has a slot outlet at its bottom for discharging bulk solid particulate material (such as coal, wood chips, sugar, plastic pellets, etc.) to a screw in a trough. The screw has varying flight diameter, shaft diameter, and average pitch along its length to a discharge so as to provide substantially uniform material flow velocity distribution along the slot outlet. One or more flow rate adjusters may regulate flow of material being transported by the screw. Each flow adjuster may be a vertical plate with a substantially straight-across bottom curved about a substantially horizontal axis, or with a bottom two-dimensional curvature.

Abstract: Useable steam, e.g. substantially clean useable steam, is produced from a chemical cellulose pulping system hot spent treatment liquor (e.g. black liquor) with optimum energy efficiency by passing the spent liquor to a reboiler, and then pressurizing (e.g. with an eductor, fan, or compressor) the clean steam discharged from the reboiler. The clean steam can be used to steam incoming chips (e.g. in a chip bin) without significantly increasing the TRS load on the pulp mill NCG system.

Abstract: A cellulose pulp continuous digester (e.g. for producing kraft pulp) is operated so that it has an inverted top separator and is hydraulically filled to above the level of the inverted top separator, and may be substantially completely hydraulically full. A plurality of different liquor flows may be extracted from the inverted top separator, and an in-line drainer may be provided in a conduit through which liquid is extracted.

Abstract: A screen assembly particularly adapted to be used in a continuous or batch digester in the production of cellulose (chemical) pulp utilizes a particular screen plate construction that enhances productivity while minimizing blockage of the screen slots (and subsequent non-uniformities in the pulp produced when the screen is blocked). A screen plate having a convex outer surface and concave inner surface (substantially an arc of between 20-60 degrees) is pivotally connected for movement about a vertical axis on one side edge to frame mounted in the digester. The screen plate has a plurality of slots (e.g. 2-13 mm wide) machined in it, and the screen plate is positioned in the digester so that the inclination angle of the slots relative to the horizontal or vertical is between 30-60 (e.g. about 45) degrees. A plurality of land areas are provided between regions of the slots in screen plate. A plurality of support pins may be connected (e.g. welded) to the screen plate outer surface and extend outwardly from it.

Abstract: Kraft pulp of increased strength and bleachability may be produced with decreased consumption of effective alkali, and at a lower H factor, by keeping the dissolved organic material (DOM) concentration low substantially through the entire kraft cook, including by extracting high DOM liquid from at least one part of a continuous digester and replacing it wit much lower level DOM liquid. Existing pulp mills having two-vessel hydraulic, one-vessel hydraulic, or other systems may be retrofit to provide for extractions and additions of low DOM dilution liquor (including substantially DOM-free white liquor). Also, commercial size batch digesters (8 tons per day of pulp or more) can be operated with low DOM liquor to produce increased strength pulp. Using dilution with low DOM liquor also results in reduced H factor and effective alkali consumption, and increased bleachability.

Abstract: By establishing a relatively flat, for example, non-sharply conical, top profile of wood chips in a treatment vessel (such as a chip bin), the chips will be more uniformly steamed or otherwise treated (or have the treatment time of the chips extended) compared to if a conventional sharply conical top profile is established in the treatment vessel. The relatively flat top profile of the chips in the treatment vessel is established by utilizing a plurality (typically at least three, and preferably four or more) individually controlled gates (typically having a substantially polygon shape, such as triangular). The gates are mounted below the inlet of chips into a treatment vessel so to deflect, not significantly affect, or substantially preclude the flow of chips past them into the vessel depending upon the positions of each.