Abstract: A rotor cap assembly has been conceived using multiple wedge-shaped rotor cap segments, in which the cap segments are disposed on a cap segment retainer and in which the cap segment retainer pilots the multiple rotor cap segments at a diameter intermediate the cap segments' outer diameter and the cap segments' middle diameter. By piloting multiple rotor cap segments with retaining means on the cap segment retainer and positioning means on the multiple cap segments, the rotor cap segments and cap segment retainer assembly may be fixed to a plate holder or directly to a rotor disc of a refiner without substantially altering either the plate holder or the rotor disc.

Abstract: A refiner plate segment with a continuous transition zone spanning from the periphery or near the periphery of the plate in a substantial spiral toward the axis of rotation of the plate adjacent the breaker bar zone.

Abstract: This disclosure relates to a refiner plate segment, mechanical refiners, and methods to manufacture a refiner plate segment having one or more water channels disposed in a variable substrate profile along the radial length of a refiner plate segment base and disposed between the refiner plate segment inlet and the primary refining section, wherein the variable substrate profile comprises an undulating curve configured to complement a second undulating curve on an opposing refiner plate, and wherein dimensions of the one or more water channels are sufficiently narrow to prevent wood chips from entering the water channels and sufficiently wide to provide a bypass path for the free water.

Abstract: The problem of runaway smelt explosions due to a sudden influx of smelt into a dissolving tank is mitigated by a system comprising an ultrasonic transducer configured to emit ultrasonic waves toward the dissolving tank at a frequency above 20 kilohertz. A system comprising the ultrasonic transducer may further comprise sensors and a data processor configured to regulate the properties of the ultrasonic waves in response to process conditions affecting the smelt flow.

Abstract: A cast metal plate segment for a refiner of lignocellulosic material or a disperser of comminuted paper or packaging products, the plate segment including a front side with a front surface configured to refine the lignocellulosic material or disperge the comminuted paper or packaging products, and a back side, opposite to the front side, including a corner or edge, wherein the corner or edge comprises a casted surface between machined planar surfaces adjacent the corner or edge.

Abstract: A refining plate segment for a mechanical refiner of lignocellulosic material including: a refining surface on a substrate, wherein the refining surface faces a refining surface of an opposing refiner plate, the refining surface including bars and grooves between the bars, wherein an angle of each bar with respect to a radial line corresponding to the bar increases at least 15 degrees along a radially outward direction, and the angle is a holdback angle in a range of 10 to 45 degrees at the periphery of the refining surface, and wherein the bars each include a leading sidewall having an irregular surface, wherein the irregular surface includes protrusions extending outwardly from the sidewall towards a sidewall on an adjacent bar and the irregular surface extends from at or near the outer periphery of the refining surface extends radially inwardly along the bars without reaching an inlet of the refining surface.

Abstract: This disclosure describes a level indicator assembly for measuring the level of solids in a vessel. The level indicator may desirably comprise a solid shaft extending into a vessel. The shaft may have paddle connected to an interior end of the shaft and an external sensor attached to an exterior end of the shaft. A support structure may engage the sensor to prevent at least a portion of the sensor from moving. By keeping a portion of the sensor stationary, the sensor may measure the change in torsional force exerted on the shaft. By locating the sensor external to the vessel, operators may remove and replace sensors without accessing either the vessel interior or the portions of the level indicator assembly that extend into the vessel.

Abstract: A refining system and process using a specially designed stator refiner plate. The specially designed stator refiner plate includes a major refining surface having a series of bars and grooves, the bars include a leading surface having an irregular surface. The irregular surface hosts a series of protrusions extending along the bar. The bar further comprises a trailing surface that is relatively smooth compared to the leading surface. The trailing surface lacks an irregular surface.

Abstract: In a rotary drum for thickening pulp, the rotary drum may include drainage channels for delivering filtrate from a pulp mat on the rotary drum to a filtrate chamber at an end of the rotary drum, and includes a flat face valve and plenum chamber assembly in the filtrate chamber. The flat face valve can be juxtaposed against drainage outlets of the drainage channels, wherein the flat face valve does not block the drainage outlets during a majority of the rotation of the rotary drum. An opening on the flat face valve may extend through the front surface and be aligned with the drainage outlets to provide a fluid passage through the flat face valve and to a plenum chamber behind the flat face valve such that air in the filtrate is collected in the upper portion of the plenum chamber and removed from the rotary drum.

Abstract: A pneumatically actuated doctoring device for paper machine de-watering/paper forming is provided having a base member supported on a papermaking machine structure, and a blade support with a fabric contact element. A single pneumatic air tube having first and second attachments on opposing sides is also provided. The first attachment engages the base member and the second attachment engages the blade support. The tube is configured for connection to a pressurized air source and a vacuum source to extend or retract the blade support. A linkage arrangement is connected between the blade support and the base member and includes first and second links located between the base member and the support member. The links each have a pivotal connection to the base member and provide for a fixed orientation of the blade support relative to the base member as the pneumatic air tube extends or retracts the blade support.

Abstract: An exemplary method may comprise: ascertaining an original distance between a first tooth face and a second tooth face of a sprocket tooth, wherein the sprocket tooth comprises two tooth faces extending from a sprocket core and terminating in a top of the sprocket tooth, wherein an original distance separates the two tooth faces, placing a sprocket gauge on the sprocket tooth, wherein the sprocket gauge comprises: a bottom, and two gauge faces extending from the bottom of the sprocket gauge, wherein the bottom of the sprocket gauge is disposed upon the top of the sprocket tooth and the first gauge face is disposed adjacently on the first tooth; and comparing the original distance defined by the sprocket gauge with an actual distance between the first tooth face and the second tooth face.

Abstract: A perforated replaceable insert for a sand separator vessel in a digester feed system where the perforations have at least a width and a length. The perforations are aligned columns and rows, with the columns being positioned to be parallel to a line formed by the tangent of the conical axis.

Abstract: The problem of runaway smelt explosions due to a sudden influx of smelt into a dissolving tank is mitigated by a system comprising an ultrasonic transducer configured to emit ultrasonic waves toward the dissolving tank at a frequency above 20 kilohertz. A system comprising the ultrasonic transducer may further comprise sensors and a data processor configured to regulate the properties of the ultrasonic waves in response to process conditions affecting the smelt flow.

Abstract: A light weight plate segment configured to be mounted on a disc of a disperser or refiner for comminuted cellulosic material including: a front face having disperser teeth or refining bars; a back face having a raised post surrounding a fastener attachment structure and a raised plate positioning section; side edges of the plate segment; and a radially outer edge and a radially inner edge extending between the side edges; wherein the back face lacks raised structures along the side edges.

Abstract: A nozzle assembly with a self-cleaning face is provided, having a nozzle body with a liquid flow path defined therethrough with an inlet and a spray outlet. The nozzle body is mounted in a carrier body, and an annular gas flow channel is located about the nozzle body with a gas discharge outlet defined around the spray outlet. A porous surface is located about the annular gas flow channel at the gas discharge outlet. A radiused surface is formed in the carrier body at the air discharge outlet. A pathway is in communication with the porous surface and adapted to provide a low velocity fluid discharge from the porous surface. A spray device and method are also provided using the nozzle assembly with the self-cleaning face. An adaptor for retrofitting an existing nozzle is also provided.

Abstract: The present disclosure describes an assembly configured to mitigate the harmful effects of smelt fouling, airflow interference, and operator exposure to hot air from the furnace and wind box through use of an extractable startup burner and an isolation chamber engaged to a windbox. The present disclosure also describes a method for safely extracting a startup burner from an active recovery boiler as has method for inserting an extractable startup burner into a recovery boiler during operation.

Abstract: The present disclosure describes a system for predicting explosions in a dissolving tank. The system includes acoustic emission sensors placed in or around the dissolving tank. By filtering the recorded frequencies to the range which is most sensitive for desired explosions “fingerprints,” it is possible to predict a smelt influx before the smelt influx occurs as well as program response actions to prevent compromising explosions.

Abstract: The present disclosure describes a refiner plate segment with one or more continuous, generally spiraling transition zones. A transition zone spans from an area near the inner portion of the plate, near the breaker bar area, and extends toward an area near the periphery of the plate at an angle. A tangent line to the transition zone intersecting a radial line forms this angle. The radial line is formed by a line perpendicular to the outer periphery passing through the center point of the center of plate rotation.

Abstract: Disclosed herein are methods for utilizing cutting impact force, bearing temperature, and vibration information of a chipper machine, which comprises monitoring cutting forces generated by the knives cutting logs and monitoring the temperature of the bearings and the knives in the chipper machine. The methods may further comprise identifying a series of cutting impact forces and temperatures to indicate the condition of the bearing, and repairing, replacing, or servicing the bearing or the knives based on the value of the impact forces and temperatures measurements.

Abstract: A method for treating cellulosic biomass feed stock including: feeding the feed stock to an upper inlet of a vertical reactor vessel, wherein the feed stock is deposited on a pile of feed stock within the vertical reactor vessel; adding heat energy to heat the feed stock by injecting steam to an upper region of the vertical reactor vessel; propelling the feed stock through an outlet in a lower region of the vertical reactor vessel by injecting steam into the biomass at, near or after the bottom outlet of the vertical reactor vessel, and moving the propelled feed stock through an expansion device, such as a steam explosion device, to subject the feed stock to a steam explosion process.