Abstract: A panel heat exchanger is disclosed. The panel heat exchanger has a plurality of parallel tubes in a spaced apart side-by-side relationship, the tubes being located between two plastic sheets that envelope and conform to the shape of the tubes so as to maintain said tubes in the side-by-side relationship. The sheets being bonded together between said tubes. One end of each of the plurality of tubes is in fluid flow communication with an inlet manifold and the other end of each of the plurality of tubes is in fluid flow communication with an outlet manifold. Each panel is wave-like in shape with peaks and troughs extending across the width of the panel. One face of each panel has at least one nodule located in each of said troughs, each nodule having a size such that it will contact the immediately adjacent panel in a multi-panelled heat exchanger without significantly increasing the overall thickness of the multi-panelled heat exchanger.

Abstract: A panel heat exchanger is disclosed. The panel heat exchanger has a plurality of parallel tubes in a spaced apart side-by-side relationship, the tubes being located between two plastic sheets that envelope and conform to the shape of the tubes so as to maintain said tubes in the side-by-side relationship. The sheets being bonded together between said tubes. One end of each of the plurality of tubes is in fluid flow communication with an inlet manifold and the other end of each of the plurality of tubes is in fluid flow communication with an outlet manifold. Processes for the manufacture of the panel heat exchanger are also disclosed. The panel heat exchanger may be used in a variety of uses, including automotive, refrigeration and domestic uses.

Abstract: A method for the manufacture of panel heat exchangers from thermoplastic polyamides. At least one sheet is coated with a coating that facilitates bonding of the polymer to itself under the influence of heat. Two sheets, at least one of which has been coated, are placed between moulds in a press. At least one of the moulds has grooves corresponding to the pattern of fluid flow passages to provided in the panel heat exchanger. The moulds are heated and an inert gas e.g. nitrogen, is applied and passed through the fluid flow passages, to assist in the formation of the passages and to remove any voltatile material from the coating. The preferred coating is benzyl alcohol, phenol and polyamide. The heat exchangers may be used in a variety of end-uses, especially in automotive end-uses.