Abstract: A deposition apparatus includes an input spool located in non-vacuum input module, at least one vacuum process module, an accumulator, and an air to vacuum sealing mechanism. The accumulator and the sealing mechanism are configured to continuously provide a web substrate from the input spool at atmosphere into the at least one process module at vacuum without stopping the web substrate.

Abstract: An alkali-containing transition metal sputtering target, the method of making the same, and the method of manufacturing a solar cell using the same.

Abstract: Provided are novel building integrable photovoltaic (BIPV) modules having integrated jumpers for interconnecting similar modules in adjacent rows. An integrated jumper is provided on a back side of the photovoltaic portion of the module and includes at least two interconnected jumper contact points. The module also has two connectors provided on the front side of its flap portion. Each connector has at least one connector contact point connected to one or more photovoltaic cells of the module. When a module is positioned over flap portions of two other modules previously installed in an adjacent row, the two jumper contact points on the back side of this new module make electrical connections to the two connector contact points on the front side of the installed modules. In turn, these connections interconnect the photovoltaic cells of the two modules without any need for additional connectors or operations.

Abstract: Provided are novel building integrable photovoltaic (BIP) modules and methods of fabricating thereof. A module may be fabricated from an insert having one or more photovoltaic cells by electrically interconnecting and mechanically integrating one or more connectors with the insert. Each connector may have one or more conductive elements, such as metal sockets and/or pins. At least two of all conductive elements are electrically connected to the photovoltaic cells using, for example, bus bars. These and other electrical components are electrically insulated using a temperature resistant material having a Relative Temperature Index (RTI) of at least about 115° C. The insulation may be provided before or during module fabrication by, for example, providing a prefabricated insulating housing and/or injection molding the temperature resistant material. The temperature resistant material and/or other materials may be used for mechanical integration of the one or more connectors with the insert.

Abstract: Provided herein are methods, apparatuses and systems for fabricating photovoltaic cells and modules. In certain embodiments, the methods, apparatuses and systems involve coating ferromagnetic substrates with thin film solar cell materials and using magnetic force to constrain, move or otherwise manipulate partially fabricated cells or modules. According to various embodiments, the methods, apparatuses and systems provide magnetically actuated handling throughout a photovoltaic cell or module fabrication process, from forming photovoltaic cell layers on a substrate to packaging the module for transport and installation. The magnetically manipulated processing provides advantages over conventional photovoltaic module processing operations, including fewer mechanical components, greater control over placement and tolerances, and ease of handling. As a result, the methods, apparatuses and systems provide highly efficient, low maintenance photovoltaic module fabrication processes.

Abstract: Apparatus and techniques for mounting frameless photovoltaic modules reduce module stress induced by the mounting configuration. Mounting clamps and rail/clamp spacing configured to relieve module stress by reducing or eliminating module sag are used.

Abstract: A solar-cell module. The solar-cell module includes a plurality of solar cells that are electrically coupled together. The solar-cell module further includes an in-laminate-diode assembly electrically coupled with the plurality of solar cells. The in-laminate-diode assembly is configured to prevent power loss. The solar-cell module also includes a protective structure at least partially encapsulating the plurality of solar cells. In addition, the solar-cell module includes a plurality of external-connection mechanisms mounted to a respective plurality of edge regions of the protective structure. An external-connection mechanism of the plurality of external-connection mechanisms is configured to enable collection of current from the plurality of solar cells and to allow interconnection with at least one other external device.

Abstract: Provided are flexible photovoltaic modules having flaps for supporting junction boxes. Junction boxes are used for making electrical connections to photovoltaic cells sealed inside the modules. A flap may be formed by one or two flexible sealing sheets extending beyond the boundary of the photovoltaic cells. A junction box is attached to the front surface of the flap. In certain embodiments, a flap is formed by one sealing sheet, such as a back side sheet. Materials of the back side sheet may be different from materials of the front side sheet and be selected to ensure support to the junction box. Additional support to the junction box may be provided by extending one of its edges in between the two sealing sheets. This edge extension or other features may be used for mechanical protection of electrical leads extending between the junction box and photovoltaic cells.

Abstract: Provided are flexible photovoltaic modules having flexible module connectors that allow their connector bodies to move with respect to other parts of the modules in one or more directions. This flexibility may be used to align connector bodies during installation. Further, flexibility may help to overcome the thermal expansion differences of various modules and supporting structure components during operation. Flexible arms may be used to support connector bodies with respect to module sealing sheets to provide the necessary flexibility. Such modules may also include various touch safety features to keep conductive elements of the module connectors disconnected from the photovoltaic cells prior to installation of the module and during initial installation operations. Also provided are flexible photovoltaic assemblies, each including multiple modules electrically interconnected with each other and sealed at their interfaces.