Patents Assigned to Appleton Paper Inc.
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Publication number: 20040037980Abstract: A method of producing an improved insulated container stock, such as a cup is disclosed comprising the steps of providing a sheet of polymeric foam having a first surface and second surface; providing a paper sheet suitable for cup stock; extruding a molten polyethylene polymer or copolymer into a molten sheet of film directed between the paper sheet and a first surface of the foam sheet to form a three layer laminate of foam, film, and paper; directing the three layer laminate into a nip having a preset gap; pressing the layers of the three layer laminate entering the nip into adherent contact as the molten film solidifies to form a laminate of substantially uniform caliper exiting the nip; extruding a molten polymer, preferably a heat shrinkable polymer, as a fourth layer forming a molten sheet of film directed onto a second surface of the foam of the three layer laminate to form a four layer laminate of polyethylene film, foam, polyethylene film and paper; directing the four layer laminate into an additionType: ApplicationFiled: August 22, 2003Publication date: February 26, 2004Applicant: Appleton Papers Inc.Inventor: John Charles DeBraal
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Publication number: 20030236165Abstract: Product package, comprising a data storage device, packaging material, and an authentication system. The authentication system comprises first and second coatings coated on the storage device and the packaging material. One of the coatings comprises chromogenic microcapsules capable of reacting to produce color. The other coating comprises color developer. The coatings can be bonded to each other or a composite coating can be a self-contained color former such as on the storage device. The invention further comprises methods of affirming authenticity of a data storage device. The method comprises applying to the storage device a color-reactable coating which can react with a color-producing second composition, packaging the storage device to provide a closed and sealed packaged, opening the package, and concurrent with or after opening the package, reacting the chemical compositions to produce the color as an indication of authenticity of the data storage device.Type: ApplicationFiled: June 25, 2002Publication date: December 25, 2003Applicant: Appleton Papers Inc.Inventors: Jan L. Peebles, Chandrakant B. Patel
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Publication number: 20030232211Abstract: Printable packaging paper for flexible packaging. A flexible overall print coating makes a first surface suitable for conventional printing. The print coating comprises clay, binder comprising acrylic and optionally PVOH, and microsphere shells, some optionally deformed. A barrier coating comprising PVOH, optionally acrylic, can be on the second surface. A multiple layer packaging structure can comprise such coated substrate and second and third strength layers of paper, and a flexible polyolefin barrier layer, all on the barrier coating side of the substrate, joined to the barrier coating. The flexible print coating can include titanium dioxide.Type: ApplicationFiled: June 17, 2002Publication date: December 18, 2003Applicant: Appleton Papers Inc.Inventors: David Paul Kendall, James Richard Hillend
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Patent number: 6660687Abstract: A carbonless copy assembly made up of at least one CB sheet and one CF sheet, the CF sheet having a color developer resin coating of less than 0.39 pounds per ream. A process for making the carbonless copy paper assembly comprising the steps of: spraying a composition containing resin capable of developing microencapsulated dyes onto a base sheet to form a CF sheet, and combining that CF sheet with a CB sheet to form the carbonless copy paper assembly.Type: GrantFiled: April 4, 2001Date of Patent: December 9, 2003Assignee: Appleton Papers Inc.Inventors: Jerome Robert Bodmer, David Paul Kendall, Jason David Long, Lester Alfred Balster
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Publication number: 20030176282Abstract: The present invention teaches an improved process for preparing a population of microcapsules having a substantially uniform size distribution, especially useful for manufacture of carbonless paper. The improved process teaches use of membrane material having a pre-selected pore size in the capsule manufacture process. A core material is provided along with a receiving solution for receiving the core material. The receiving solution is a nonsolvent for the core material. The core material is passed under pressure through the membrane into a moving or turbulent receiving solution forming uniform droplets of core material dispersed in the receiving solution. Wall-forming material is added to the receiving solution for coating the core material droplets. The coating on the droplets is polymerized forming microcapsules. This novel process also lends itself to microcapsule formation in a continuous process.Type: ApplicationFiled: March 13, 2002Publication date: September 18, 2003Applicant: Appleton Papers Inc.Inventors: Troy Ronald Seehafer, George Arthur Stahler
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Publication number: 20030170435Abstract: The present invention is a novel thermally-responsive record material comprising a substrate having provided thereon in substantially contiguous relationship an electron donating dye precursor, an acidic developer material, a compound of the formula 1Type: ApplicationFiled: March 18, 2003Publication date: September 11, 2003Applicant: Appleton Papers Inc.Inventors: Ponnampalam Mathiaparanam, Mark Robert Fisher
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Patent number: 6592990Abstract: A novel adhesive formed in situ in a microcapsule and method for forming such a pressure sensitive or flowable adhesive in situ in a microcapsule is disclosed. The method for forming the novel adhesive comprises providing an aqueous mixture of wall material in water; adding a substantially water insoluble core material, free radical initiator, and a solvent for the pre-polymers to the aqueous mixture. The core material comprises a first addition polymerizable pre-polymer having a Tg of less than about 0° C., a flash point of at least 75° C., and a boiling point of at least 175° C. These are typically selected from acrylate or methacrylate type materials. Optionally included is a second addition polymerizable pre-polymer for providing cross-linking or interaction between polymer chains. High shear agitation is provided to the aqueous mixture to achieve a particle size of about 0.1 to 250 microns.Type: GrantFiled: August 30, 2001Date of Patent: July 15, 2003Assignee: Appleton Papers Inc.Inventor: Todd Arlin Schwantes
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Patent number: 6582556Abstract: This invention pertains to security paper and methods of making such security paper. The invention comprises a light-colored base paper having a non-protection area of a first thickness, and a protection area of a second thickness on at least one major surface of the base paper wherein the first thickness is greater than the second thickness. The base paper comprises colorant whereby the protection area exhibits a translucence when viewed using transmitted light, and exhibits the colorant as a darker color indication, relative to the non-protection area, when viewed using reflected light. Transmission of light through a combination of paper fibers and the colorant of the invention, both being disposed at the protection area, is discernibly different from transmission of light through the non-protection areas of the base paper, when viewed with a human eye.Type: GrantFiled: March 14, 2002Date of Patent: June 24, 2003Assignee: Appleton Papers Inc.Inventors: Adam Vincent Missell, Joseph John Tremblay, Kathleen Elizabeth Wyles
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Patent number: 6566301Abstract: The present invention is a novel thermally-responsive record material comprising a substrate having provided thereon in substantially contiguous relationship an electron donating dye precursor, an acidic developer material, a compound of the formula wherein P is selected from wherein R1, R2 and R3 are independently selected from hydrogen, alkyl, alkoxy, aryl, aralkyl, aralkoxy, halogen, and alkoxyalkoxy; wherein R4 is independently selected from alkoxyalkyl, alkoxyalkoxy, and aralkoxyalkoxy, and a suitable binder therefor. In the context of the present invention the alkyl moieties in the alkyl, aralkyl, aralkoxy, alkoxyalkyl, alkoxyalkoxy and aralkoxyalkoxy preferably are eight carbons or less, and more preferably from one through four carbons. Substituents on aryl moieties in aryl, aralkyl, aralkoxy, and aralkoxyalkoxy groups can include hydrogen, alkyl, alkoxy and halogen.Type: GrantFiled: December 19, 2000Date of Patent: May 20, 2003Assignee: Appleton Papers Inc.Inventors: Ponnampalam Mathiaparanam, John Charles DeBraal, Mark Robert Fisher, Stacey Ann Justa MacNeil, Debra Arlene Berggren
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Patent number: 6559097Abstract: The present invention is a novel thermally-responsive record material comprising a substrate having provided thereon in substantially contiguous relationship an electron donating dye precursor, an acidic developer material, a compound of the formula wherein R1, R2 and R3 are independently selected from hydrogen, alkyl, alkoxy, aryl, aralkyl, aralkoxy, halogen, alkoxyalkoxy, and aralkoxyalkoxy; with the proviso that when R1, R2 and R3 are hydrogen, that R4 is not benzyloxyethoxy or alkyl-substituted benzyloxyethoxy; wherein R4 is independently selected from alkoxyalkyl, alkoxyalkoxy, and aralkoxyalkoxy, and a suitable binder therefor. In the context of the present invention the alkyl moieties in the alkyl, aralkyl, aralkoxy, alkoxyalkyl, alkoxyalkoxy and aralkoxyalkoxy preferably are eight carbons or less, and more preferably from one through four carbons. Substituents on aryl moieties in aryl, aralkyl, aralkoxy, and aralkoxyalkoxy groups can include hydrogen, alkyl, alkoxy and halogen.Type: GrantFiled: September 10, 2001Date of Patent: May 6, 2003Assignee: Appleton Papers Inc.Inventors: Ponnampalam Mathiaparanam, Mark Robert Fisher, John Charles DeBraal
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Patent number: 6544926Abstract: Dual shell microcapsule aggregate particles and copy materials coated therewith, such aggregate particles having inner shells surrounding chromogenic nucleus material, and outer shells encompassing multiple such inner shells to form aggregate particles thereof. The inner shells are derived from polar pre-polymer compositions. The outer shells are derived from complex colloids such as gelatin and gelatin derivatives. The outer shell material causes agglomeration of the inner shells into aggregate particles, thus increasing the sizes of the particles without increasing the sizes of the respective inner-shell microcapsules which contain the chromogenic material.Type: GrantFiled: October 11, 2001Date of Patent: April 8, 2003Assignee: Appleton Papers Inc.Inventors: Jerome Robert Bodmer, Chandrakant Bhailalbhai Patel, Troy Ronald Seehafer, Todd Arlin Schwantes
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Patent number: 6531032Abstract: This invention pertains to security paper and methods of making such security paper. The invention comprises a light-colored base paper having a non-protection area of a first thickness, and a protection area of a second thickness on at least one major surface of the base paper wherein the first thickness is greater than the second thickness. The base paper comprises colorant whereby the protection area exhibits a translucence when viewed using transmitted light, and exhibits the colorant as a darker color indication, relative to the non-protection area, when viewed using reflected light. Transmission of light through a combination of paper fibers and the colorant of the invention, both being disposed at the protection area, is discernibly different from transmission of light through the non-protection areas of the base paper, when viewed with a human eye.Type: GrantFiled: March 14, 2002Date of Patent: March 11, 2003Assignee: Appleton Papers Inc.Inventors: Adam Vincent Missell, Joseph John Tremblay, Kathleen Elizabeth Wyles
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Patent number: 6517648Abstract: Disclosed is a process for preparing a fibrous web. The fibrous web includes a microencapsulated material, such as a microencapsulated phase change material, adhered to the web. Preferably, the web is prepared in a melt-blowing or spun-bonding process. In the melt-blowing process, cooling water containing the microcapsules is used to cool melt blown fibers prior to collection on a collector. In the spun-bonding process, microcapsules are applied in liquid suspension or in dry form to a heated web, for instance, after the web has been calendared. The fibrous webs thus prepared have numerous uses, and are particularly suited to the manufacture of clothing.Type: GrantFiled: November 2, 2001Date of Patent: February 11, 2003Assignee: Appleton Papers Inc.Inventors: Michael Paul Bouchette, David Paul Kendall
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Patent number: 6496781Abstract: The present invention provides an improvement to the two, inaccurate, traditional approaches relating concentration to density. The first of these assumes that the solute is completely insoluble in the solvent; the second is based on a soluble solute. The present improved relationship is referred to as the CONCENTRATION-DENSITY MODEL. This model allows for a theoretical determination of the concentration-density relationship for a multi-component solid/liquid or liquid/liquid mixture. Included in the Concentration-Density Model is a new concept referred to as ADDITIVE VOLUME COEFFICIENT (AVC). This concept compensates for the fact that the net volume of a mixture does not always equal the sum of the volumes of each component. This improved Concentration-Density Model provides fluid-handling manufacturers with a method for accurately determining a mixture's concentration on-line with the aid of current density measurement instrumentation.Type: GrantFiled: June 29, 2001Date of Patent: December 17, 2002Assignee: Appleton Papers Inc.Inventors: Qingyuan Chen, Robert J. Franda
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Publication number: 20020179266Abstract: This invention pertains to security paper and methods of making such security paper. The invention comprises a light-colored base paper having a non-protection area of a first thickness, and a protection area of a second thickness on at least one major surface of the base paper wherein the first thickness is greater than the second thickness. The base paper comprises colorant whereby the protection area exhibits a translucence when viewed using transmitted light, and exhibits the colorant as a darker color indication, relative to the non-protection area, when viewed using reflected light. Transmission of light through a combination of paper fibers and the colorant of the invention, both being disposed at the protection area, is discernibly different from transmission of light through the non-protection areas of the base paper, when viewed with a human eye.Type: ApplicationFiled: March 14, 2002Publication date: December 5, 2002Applicant: Appleton Papers Inc.Inventors: Adam Vincent Missell, Joseph John Tremblay, Kathleen Elizabeth Wyles
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Publication number: 20020182347Abstract: Beverage or food containers made from sheet material, and methods of making such containers. Such container comprises a layer of paperboard and an expanded foam layer applied as a coating in a liquid carrier, and affixed to a paperboard base layer. The expanded foam has a remote surface preferably defined by intermingled peaks and valleys. The sheet material can include a protective cover layer overlying the remote surface. Such cover layer can comprise paper, plastic film, or foamed thermoplastic. The sheet material can include a heat seal layer, with the heat seal layer overlying, and in surface-to-surface contact with, the foam layer such that the foam layer is between the paperboard and the heat seal layer. Preferred composition for the foam layer is PVDC or AMM.Type: ApplicationFiled: April 1, 2002Publication date: December 5, 2002Applicant: Appleton Papers Inc.Inventors: John Charles DeBraal, John MacKay Lazer
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Publication number: 20020172784Abstract: Beverage and food containers made from sheet material, and methods of making such containers. Such container comprises a layer of paperboard and an expanded foam layer applied as a coating in a liquid carrier, and affixed to a paperboard substrate layer. The expanded foam has a remote surface preferably defined by intermingled peaks and valleys. The sheet material can include a protective cover layer overlying the remote surface. Such cover layer can comprise paper, plastic film, or foamed thermoplastic. The sheet material can include a heat seal layer, with the paperboard substrate layer between the heat seal layer and the expanded foam layer. Preferred composition for the foam layer is PVDC or AMM.Type: ApplicationFiled: April 1, 2002Publication date: November 21, 2002Applicant: Appleton Papers Inc.Inventors: John Charles DeBraal, John MacKay Lazar
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Publication number: 20020172818Abstract: Sheet material especially for beverage and food containers, and methods of making. The sheet material comprises a layer of paperboard and expanded, preferably non-syntactic, foam layer applied as an unexpanded coating, preferably about 1-76 microns thick, in a liquid carrier, to the paperboard layer. The expanded foam has a remote surface preferably defined by intermingled randomly-spaced peaks and valleys. The coating is preferably sufficiently continuous to prevent a user's finger from touching the substrate, and sufficiently insulating that a person can hold a container of 100 degree C. liquid, having sidewalls made from the sheet material, without discomfort. A cover layer can overlie the foam. The substrate can include a heat seal layer, with the paperboard between the heat seal layer and the expanded foam layer; or with the foam layer between the heat seal layer and the paperboard. Preferred composition for the foam layer is PVDC or AMM.Type: ApplicationFiled: April 1, 2002Publication date: November 21, 2002Applicant: Appleton Papers Inc.Inventors: John Charles DeBraal, John MacKay Lazar
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Patent number: 6429341Abstract: The present invention is a novel class of compounds useful in useful in thermally-responsive record material of the type comprising a substrate having provided thereon in substantially contiguous relationship an electron donating dye precursor, and an acidic developer material. The novel compound of the invention is a compound of the formula wherein P is selected from wherein R1, is selected from hydrogen, alkoxy, and aralkoxy; wherein R2 is aralkoxyalkoxy when P is phenyl, and R2 is selected from aralkoxyalkoxy or alkoxyalkoxy when P is naphthyl. Said alkyl moieties are each independently from one to eight carbons, said aryl moieties each independently being unsubstituted or substituted by alkyl (C1-C8), alkoxy (C1-C8) or halogen. The compounds of the invention enable manufacture of thermally responsive record material of the invention having the unexpected and remarkable properties of enhanced image intensity or density, and/or improved thermal response.Type: GrantFiled: January 4, 2001Date of Patent: August 6, 2002Assignee: Appleton Papers Inc.Inventor: Ponnampalam Mathiaparanam
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Publication number: 20020088580Abstract: This invention pertains to security paper and methods of making such security paper. The invention comprises a light-colored base paper having a non-protection area of a first thickness, and a protection area of a second thickness on at least one major surface of the base paper wherein the first thickness is greater than the second thickness. The base paper comprises colorant whereby the protection area exhibits a translucence when viewed using transmitted light, and exhibits the colorant as a darker color indication, relative to the non-protection area, when viewed using reflected light. Transmission of light through a combination of paper fibers and the colorant of the invention, both being disposed at the protection area, is discernibly different from transmission of light through the non-protection areas of the base paper, when viewed with a human eye.Type: ApplicationFiled: March 14, 2002Publication date: July 11, 2002Applicant: Appleton Paper Inc.Inventors: Adam Vincent Missell, Joseph John Tremblay, Kathleen Elizabeth Wyles