Abstract: A cathodic protection device enclosing a reference cell and a conductive media and having two coupon assemblies mounted, facing opposing direction, on an exterior surface thereof is disclosed. The coupon assemblies each have a disc-shaped coupon seated in a coupon jacket and are electrically coupled to a wire. The coupon jacket is formed from a blank having a first surface and an opposing second. A pocket as a recess is machined into the first surface, a groove is machined into the opposing second surface and an aperture is machined through the bottom of the pocket and opens into the groove. A disc-shaped coupon assembly was threaded through the pocket and aperture to seat the disc-shaped coupon in the pocket and a wire in the groove with the electrical junction therebetween aligned with the aperture.

Abstract: A cathodic protection device enclosing a reference cell and a conductive media and having two coupon assemblies mounted, facing opposing direction, on an exterior surface thereof is disclosed. The coupon assemblies each have a disc-shaped coupon seated in a coupon jacket and are electrically coupled to a wire. The coupon jacket is formed from a blank having a first surface and an opposing second. A pocket as a recess is machined into the first surface, a groove is machined into the opposing second surface and an aperture is machined through the bottom of the pocket and opens into the groove. A disc-shaped coupon assembly was threaded through the pocket and aperture to seat the disc-shaped coupon in the pocket and a wire in the groove with the electrical junction therebetween aligned with the aperture.

Abstract: A cathodic protection device enclosing a reference cell and a conductive media and having two coupon assemblies mounted, facing opposing direction, on an exterior surface thereof is disclosed. The coupon assemblies each have a disc-shaped coupon seated in a jacket and are electrically coupled to a wire. The jacket is generally patch-sized and defines a pocket in a first surface and a groove in a second, opposing surface thereof. The disc-shaped coupon is seated in the pocket and the wire is seated in the groove with the electrical junction therebetween aligned with an aperture connecting the pocket to the groove. A sealing material is used to form a watertight seal between the disc-shaped coupon and the pocket and fills the groove. The device includes a hydrophilic porous member having a first surface in communication with the conductive media and a second surface in communication with an external environment.

Abstract: A cathodic protection device enclosing a reference cell and a conductive media and having two coupon assemblies mounted, facing opposing direction, on an exterior surface thereof is disclosed. The coupon assemblies each have a disc-shaped coupon seated in a jacket and are electrically coupled to a wire. The jacket is generally patch-sized and defines a pocket in a first surface and a groove in a second, opposing surface thereof. The disc-shaped coupon is seated in the pocket and the wire is seated in the groove with the electrical junction therebetween aligned with an aperture connecting the pocket to the groove. A sealing material is used to form a watertight seal between the disc-shaped coupon and the pocket and fills the groove. The device includes a hydrophilic porous member having a first surface in communication with the conductive media and a second surface in communication with an external environment.

Abstract: A cathodic protection device enclosing a reference cell and a conductive media and having two coupon assemblies mounted, facing opposing direction, on an exterior surface. The coupon assemblies each have a disc-shaped coupon seated in a coupon jacket and are electrically coupled to a wire. The coupon jacket defines a pocket in a first surface and a groove in a second, opposing surface thereof. The disc-shaped coupon is seated in the pocket and the wire is seated in the groove with the electrical junction therebetween aligned with an aperture connecting the pocket to the groove. A sealing material is used to form a watertight seal between the disc-shaped coupon and the pocket and fills the groove. The device includes a hydrophilic porous member having a first surface in communication with the conductive media and a second surface in communication with an external environment.

Abstract: Armor components having a ceramic substrate, a thermal sprayed barrier coating covering the substrate material to form a barrier coated substrate, and an outermost encapsulation of metal generally surrounding at least the periphery of the barrier coated substrate are disclosed herein. The encapsulation of metal was cast to the ceramic substrate as molten metal, and the thermal sprayed barrier coating comprises a cermet material, a ceramic material, or a combination thereof. The ceramic substrate is preferably a ceramic tile for ballistic armor. Also disclosed are armor components having a plurality of the ceramic tiles interconnected by the encapsulation of metal, with the metal, which was casted thereto, surrounding at least the periphery of each of the plurality of the armor components.

Abstract: A durable ceramic and metallic coating has been applied to ceramic tiles to protect the tiles while undergoing a molten metal casting operation. The plasma sprayed coating consists of a ceramic top coat layer of aluminum oxide, zirconium oxide, or other oxides with or without a metallic bond coat layer and with or without a functionally gradient coating. This coating protects the underlying ceramic tile, which is composed of boron carbide, silicon carbide, alumina (Al2O3) or other type of hard ceramic, from reacting chemically with the molten metal. The molten metal is cast around the ceramic tiles to create a lattice of ceramic tiles that are used for protection from projectiles and shrapnel.

Abstract: A cathodic protection device enclosing a reference cell and a conductive media and having two coupon assemblies mounted, facing opposing direction, on an exterior surface thereof is disclosed. The coupon assemblies each have a disc-shaped coupon seated in a coupon jacket and are electrically coupled to a wire. The coupon jacket is generally patch-sized and defines a pocket in a first surface and a groove in a second, opposing surface thereof. The disc-shaped coupon is seated in the pocket and the wire is seated in the groove with the electrical junction therebetween aligned with an aperture connecting the pocket to the groove. A sealing material is used to form a watertight seal between the disc-shaped coupon and the pocket and fills the groove. The device includes a hydrophilic porous member having a first surface in communication with the conductive media and a second surface in communication with an external environment.

Abstract: A durable ceramic and metallic coating has been applied to ceramic tiles to protect the tiles while undergoing a molten metal casting operation. The plasma sprayed coating consists of a ceramic top coat layer of aluminum oxide, zirconium oxide, or other oxides with or without a metallic bond coat layer and with or without a functionally gradient coating. This coating protects the underlying ceramic tile, which is composed of boron carbide, silicon carbide, alumina (Al2O3) or other type of hard ceramic, from reacting chemically with the molten metal. The molten metal is cast around the ceramic tiles to create a lattice of ceramic tiles that are used for protection from projectiles and shrapnel.

Abstract: A method is disclosed for applying a vibration-damping surface to an article. The method includes providing a coating material comprising a ceramic, metallic or cermet material and a viscoelastic glass frit and plasma spraying the coating material onto an article. The coating material forms a plurality of ceramic, metallic or cermet microstructures having voids with the viscoelastic glass frit distributed to interact with the voids to provide vibration damping. Also disclosed are plasma spray coatings for damping vibrations that includes a ceramic-glass frit composite coating capable of reducing resonant vibrations in a substrate at temperatures between 700° F. to 1500° F. and said plasma spray coating as a coating on a substrate.

Abstract: A method is disclosed for applying a vibration-damping surface to an article. The method includes providing a coating material comprising a ceramic, metallic or cermet material and a viscoelastic glass frit and plasma spraying the coating material onto an article. The coating material forms a plurality of ceramic, metallic or cermet microstructures having voids with the viscoelastic glass frit distributed to interact with the voids to provide vibration damping. Also disclosed are plasma spray coatings for damping vibrations that includes a ceramic-glass frit composite coating capable of reducing resonant vibrations in a substrate at temperatures between 700° F. to 1500° F. and said plasma spray coating as a coating on a substrate.