Patents Assigned to AQT Solar, Inc.
  • Patent number: 8912618
    Abstract: In particular embodiments, a method is described for depositing thin films, such as those used in forming a photovoltaic cell or device. In a particular embodiment, the method includes providing a substrate suitable for use in a photovoltaic device and plasma spraying one or more layers over the substrate, the grain size of the grains in each of the one or more layers being at least approximately two times greater than the thickness of the respective layer.
    Type: Grant
    Filed: February 25, 2013
    Date of Patent: December 16, 2014
    Assignee: AQT Solar, Inc.
    Inventors: Brian Josef Bartholomeusz, Michael Bartholomeusz
  • Publication number: 20130319502
    Abstract: In one embodiment, a photovoltaic cell comprises a transparent substrate having an exposed bottom surface for receiving light; a transparent-conducting-oxide layer positioned over the transparent substrate; a chalcogenide photovoltaic-absorber layer positioned over transparent-conducting oxide layer; and another transparent-conducting-oxide layer positioned over the photovoltaic-absorber layer, where the photovoltaic cell is operable to transmit incident light to both sides of the photovoltaic-absorber layer and to absorb incident light at both the top side and the bottom side of the photovoltaic-absorber layer.
    Type: Application
    Filed: May 31, 2012
    Publication date: December 5, 2013
    Applicant: AQT Solar, Inc.
    Inventors: Vardaan Chawla, Yuanda Randy Cheng, Rajeev Narendran Krishnan, Ketan Kishor Shah
  • Publication number: 20130276888
    Abstract: In one embodiment, a method includes depositing a photoactive layer onto a first substrate, depositing a contact layer onto the photoactive layer, attaching a second substrate onto the contact layer, and removing the first substrate from the photoactive layer, contact layer, and second substrate.
    Type: Application
    Filed: April 20, 2012
    Publication date: October 24, 2013
    Applicant: AQT SOLAR, INC.
    Inventors: Mariana Rodica Munteanu, Amith Kumar Murali, Kirk Hayes, Brian Josef Bartholomeusz
  • Publication number: 20130217211
    Abstract: In one embodiment, a method includes depositing a CZT(S, Se) precursor layer onto a substrate and then annealing the precursor layer in the presence of a gaseous phase comprising Sn(S, Se), where the partial pressure of each component of the gaseous phase is kept approximately constant over substantially all of the surface of the precursor layer.
    Type: Application
    Filed: February 21, 2012
    Publication date: August 22, 2013
    Applicant: AQT Solar, Inc.
    Inventors: Vardaan Chawla, Mariana Rodica Munteanu
  • Publication number: 20130217177
    Abstract: In one embodiment, a method includes depositing a chalcogenide precursor layer onto a substrate, and annealing the precursor layer in the presence of a gaseous phase comprising volatile species, the partial pressure of each volatile species being approximately constant over substantially all of the surface of the precursor layer, the partial pressure of each species being between approximately 0.1 mTorr and 760 Torr, where the presence of the gaseous phase reduces decomposition of volatile species from the precursor layer during annealing.
    Type: Application
    Filed: May 9, 2012
    Publication date: August 22, 2013
    Applicant: AQT SOLAR, INC.
    Inventors: Kaichiu Wong, Erik Sean Smith, Christ Willie Ford
  • Publication number: 20130217214
    Abstract: In one embodiment, a method includes depositing a CIGS precursor layer onto a substrate, introducing a source-material layer into proximity with the precursor layer, where the source-material layer includes one or more of Cu, In, or Ga, and one or more of S or Se, and annealing the precursor layer in proximity with of the source-material layer, where the annealing is performed in a constrained volume, and where the presence of the source-material layer reduces decomposition of volatile species from the precursor layer during annealing.
    Type: Application
    Filed: May 9, 2012
    Publication date: August 22, 2013
    Applicant: AQT SOLAR, INC.
    Inventors: Mariana Rodica Munteanu, Amith Kumar Murali, Brian Josef Bartholomeusz, Vardaan Chawla
  • Publication number: 20130217175
    Abstract: In one embodiment, a method includes depositing a CZT(S, Se) precursor layer onto a substrate, introducing a source-material layer comprising Sn(S, Se) into proximity with the precursor layer, and annealing the precursor layer in proximity with the source-material layer in a constrained volume.
    Type: Application
    Filed: February 21, 2012
    Publication date: August 22, 2013
    Applicant: AQT Solar, Inc.
    Inventors: Vardaan Chawla, Mariana Rodica Munteanu
  • Publication number: 20130213478
    Abstract: In one embodiment, a method includes depositing a precursor material outwardly from a substrate, introducing a source-material into proximity with the precursor material, depositing a dopant, and annealing the precursor layer in proximity with of the source-material layer. The precursor material may include Cu, Zn, and Sn, and one or more of S or Se. The source material may include Sn and one or more of S or Se. The dopant may be deposited in sufficient proximity to the precursor material such that the average grain size of the precursor material is increased by the presence of the dopant and is greater than 200 nm. The annealing of the precursor material may be performed in a constrained volume.
    Type: Application
    Filed: April 20, 2012
    Publication date: August 22, 2013
    Applicant: AQT SOLAR, INC.
    Inventors: Mariana Rodica Munteanu, Vardaan Chawla
  • Publication number: 20130217176
    Abstract: In one embodiment, a method includes depositing a chalcogenide precursor layer onto a substrate, introducing a cover into proximity with the precursor layer, and annealing the precursor layer in proximity with of the cover, where the annealing is performed in a constrained volume, and where the presence of the cover reduces decomposition of volatile species from the precursor layer during annealing.
    Type: Application
    Filed: May 9, 2012
    Publication date: August 22, 2013
    Applicant: AQT SOLAR, INC.
    Inventors: Mariana Rodica Munteanu, Amith Kumar Murali, Brian Josef Bartholomeusz, Vardaan Chawla
  • Patent number: 8383451
    Abstract: In particular embodiments, a method is described for depositing thin films, such as those used in forming a photovoltaic cell or device. In a particular embodiment, the method includes providing a substrate suitable for use in a photovoltaic device and plasma spraying one or more layers over the substrate, the grain size of the grains in each of the one or more layers being at least approximately two times greater than the thickness of the respective layer.
    Type: Grant
    Filed: March 2, 2010
    Date of Patent: February 26, 2013
    Assignee: AQT Solar, Inc.
    Inventors: Brian Josef Bartholomeusz, Michael Bartholomeusz
  • Publication number: 20120240980
    Abstract: In particular embodiments, a method is described for fabricating a photovoltaic cell and includes providing a substrate; depositing a bottom-contact layer over the substrate; masking a portion of the bottom-contact layer; depositing a photovoltaic-absorber layer over the bottom-contact layer; depositing a top-contact layer over the a photovoltaic-absorber layer; and placing an interconnection sheet onto the top-contact layer. A portion of the bottom-contact layer is left exposed after depositing the photovoltaic-absorber layer and the top-contact layer as a result of the masking, thereby leaving the exposed portion of the bottom-contact layer suitable for use as an electrical contact for the interconnection sheet. In this way, the interconnection sheet electrically connects the photovoltaic cell with the adjacent photovoltaic cells via electrical contact with the top-contact layer of one photovoltaic cell and the exposed bottom-contact layer of an adjacent photovoltaic cell.
    Type: Application
    Filed: June 1, 2012
    Publication date: September 27, 2012
    Applicant: AQT Solar, Inc.
    Inventor: Brian Josef Bartholomeusz
  • Publication number: 20120238053
    Abstract: In one example embodiment, a method includes depositing one or more thin-film layers onto a substrate. More particularly, at least one of the thin-film layers comprises at least one electropositive material and at least one of the thin-film layers comprises at least one chalcogen material suitable for forming a chalcogenide material with the electropositive material. The method further includes annealing the one or more deposited thin-film layers at an average heating rate of or exceeding 1 degree Celsius per second. The method may also include cooling the annealed one or more thin-film layers at an average cooling rate of or exceeding 0.1 degrees Celsius per second.
    Type: Application
    Filed: April 10, 2012
    Publication date: September 20, 2012
    Applicant: AQT SOLAR, INC.
    Inventors: Erol Girt, Mariana Rodica Munteanu
  • Publication number: 20120199173
    Abstract: In particular embodiments, a method is described for fabricating a photovoltaic cell and includes providing a substrate; depositing a bottom-contact layer over the substrate; masking a portion of the bottom-contact layer; depositing a photovoltaic-absorber layer over the bottom-contact layer; and depositing a top-contact layer over the a photovoltaic-absorber layer. A portion of the bottom-contact layer is left exposed after depositing the photovoltaic-absorber layer and the top-contact layer as a result of the masking, thereby leaving the exposed portion of the bottom-contact layer suitable for use as an electrical contact.
    Type: Application
    Filed: April 13, 2012
    Publication date: August 9, 2012
    Applicant: AQT SOLAR, INC.
    Inventor: Brian Josef Bartholomeusz
  • Publication number: 20120192936
    Abstract: Photovoltaic structures for the conversion of solar irradiance into electrical free energy. In a particular implementation, a photovoltaic cell includes a granular semiconductor and oxide layer with nanometer-size absorber semiconductor grains surrounded by a matrix of oxide. The semiconductor and oxide layer may be disposed between electron and hole conducting layers. In some implementations, multiple semiconductor and oxide layers can be deposited.
    Type: Application
    Filed: April 16, 2012
    Publication date: August 2, 2012
    Applicant: AQT Solar, Inc.
    Inventors: Erol Girt, Mariana Rodica Munteanu
  • Patent number: 8158537
    Abstract: In one example embodiment, a method includes depositing one or more thin-film layers onto a substrate. More particularly, at least one of the thin-film layers comprises at least one electropositive material and at least one of the thin-film layers comprises at least one chalcogen material suitable for forming a chalcogenide material with the electropositive material. The method further includes annealing the one or more deposited thin-film layers at an average heating rate of or exceeding 1 degree Celsius per second. The method may also include cooling the annealed one or more thin-film layers at an average cooling rate of or exceeding 0.1 degrees Celsius per second.
    Type: Grant
    Filed: November 24, 2010
    Date of Patent: April 17, 2012
    Assignee: AQT Solar, Inc.
    Inventors: Erol Girt, Mariana Munteanu
  • Patent number: 8158880
    Abstract: Photovoltaic structures for the conversion of solar irradiance into electrical free energy. In a particular implementation, a photovoltaic cell includes a granular semiconductor and oxide layer with nanometer-size absorber semiconductor grains surrounded by a matrix of oxide. The semiconductor and oxide layer may be disposed between electron and hole conducting layers. In some implementations, multiple semiconductor and oxide layers can be deposited.
    Type: Grant
    Filed: January 17, 2008
    Date of Patent: April 17, 2012
    Assignee: AQT Solar, Inc.
    Inventors: Erol Girt, Mariana Rodica Munteanu
  • Publication number: 20110174363
    Abstract: Particular embodiments of the present disclosure relate to the use of sputtering, and more particularly magnetron sputtering, in forming absorber structures, and particular multilayer absorber structures, that are subsequently annealed to obtain desired composition profiles across the absorber structures for use in photovoltaic devices.
    Type: Application
    Filed: January 12, 2011
    Publication date: July 21, 2011
    Applicant: AQT Solar, Inc.
    Inventor: Mariana Rodica Munteanu