Abstract: A sealing unit capable of sealing engagement with an end of a tube. The tube has an outer wall and a bore surrounded by an inner wall. The seal unit comprises a tapered element having a longitudinal axis. The tapered element is adapted for insertion into the bore in the end of the tube. A sealing ring co-axial with said longitudinal axis of the tapered element to provide an annular channel between the tapered element and the sealing ring. The annular channel has an open end and a closed end. The annular channel is capable of receiving the end of the tube through the open end of the annular channel. A base, co-axial with the longitudinal axis of said tapered element, contacts the sealing ring to hold the sealing ring in place and contacts the tapered element to terminate the annular channel at the closed end. When the sealing unit is in sealing engagement with the end of the tube, the tapered element sealably engages the inner wall of the tube and the sealing ring sealably engages the outer wall of the tube.

Abstract: An apparatus is provided for forming a tubular fitting from a blank tube having an interior. The apparatus includes a right die plate, a left die plate, a lower die plate and an upper die plate. The right die plate has a first cavity capable of receiving the blank tube. The left die plate has a second cavity aligned with the first cavity. The right die plate has a first guide post and the left die plate has a second guide post. The first cavity is joined to the second cavity to form a forming cavity. The lower die plate is capable of supporting the right die plate and the left die plate. The lower die plate includes a port capable of receiving a fluid line. The upper die plate is capable of moving between a first position and a second position. The upper die plate has guide holes for receiving the first and second guide posts and aligning the upper die plate with the right die plate and the left die plate.

Abstract: A method and apparatus for forming complex shaped frame members from a tubular blank where the blank is transferred from station to station and various tooling are performed on the blank at each station. For example, at a first station the blank is expanded into a tube having a varying cross-section throughout the length of the tube by applying pressure to the interior of the tube and compressive force to the opposed ends of the tube preferably simultaneously. At another station, the expanded tube is preformed by introducing a bend therein. The bend in the preformed tube is then increased at another station. While the expanded tube is being preformed and bent, the flow of material into the die cavity at those stations is controlled to reduce the amount of folding that may occur. The shape of the frame member is finished at another station by introducing a lateral bend and varying the cross-sectional configuration of the bent tube.

Abstract: An apparatus for forming a frame member for an automobile from a tube blank applies internal hydraulic pressure to the blank, tangent bends and preforms the internally pressurized blank into a preformed tube having a desired horizontal profile configuration, then forms the preformed tube into a finally formed frame member having a desired vertical profile configuration and a desired, varying cross-sectional configuration by placing the preformed tube in a stuffing ledge apparatus having a lower die with an upwardly facing ledge and vertically extending, punch engaging surfaces and a punch having a downwardly facing ledge and vertically extending, die engaging surfaces, internally pressurizing the tube, and then ramming the punch downwardly to form the tube into the finally formed frame member, the ledges and vertically extending surfaces substantially completely enclosing a portion of the tube before and while the punch and die come together to form the tube into the finally formed frame member.

Abstract: An apparatus for bending a tube blank having an outer diameter, comprising: an inner bending die having an arcuate outer surface which has a first radius from an axis; a wiper shoe having an inner surface, said shoe disposed and adapted to trap a tube blank between said inner surface and said outer surface; holding means for holding a first portion of the blank against said inner die; limiting means for limiting movement of said shoe to rolling about an arc around said axis, said arc having a second radius from said axis which is approximately between said first radius and said first radius plus said diameter; and, moving means for moving said shoe around said axis, and around the blank thereby bending a second portion of the blank around said outer surface; and sealing and pressurizing means for sealing the blank and for hydraulically pressurizing the interior of the blank to a sufficient pressure to allow moving means to bend a second portion of the blank around said outer surface, said pressurized liquid a

Abstract: An apparatus for forming a frame member for an automobile from a tube blank applies internal hydraulic pressure to the blank, tangent bends and preforms the internally pressurized blank into a preformed tube having a desired horizontal profile configuration, then forms the preformed tube into a finally formed frame member having a desired vertical profile configuration and a desired, varying cross-sectional configuration by placing the preformed tube in a stuffing ledge apparatus having a lower die with an upwardly facing ledge and vertically extending, punch engaging surfaces and a punch having a downwardly facing ledge and vertically extending, die engaging surfaces, internally pressurizing the tube, and then ramming the punch downwardly to form the tube into the finally formed frame member, the ledges and vertically extending surfaces substantially completely enclosing a portion of the tube before and while the punch and die come together to form the tube into the finally formed frame member.