Abstract: A method for treatment of produced water, particularly deoiled water, by evaporation. Methods use a vertical tube heat exchanger bundle where the brine is distributed in a falling film along the inside of the tube wall. Condensing steam causes a portion of the deoiled water to evaporate; this water vapor travels upward in a counterflow direction relative to the deoiled water. Evaporator sump volume is minimized, and evaporators may have a multi-piece construction to lower the center of gravity of an evaporator installation. This technology provides several advantages over conventional vertical tube co-current flow evaporators (where the vapor flows downward with the falling film). These advantages include a minimal total installed cost (TIC) and enhanced water chemistry management.

Abstract: We report an electro-deionization (EDI) device having split flow arrangement for the purification of second pass RO permeate water with high flow rate in which the feed water is fed through the center port and is diverted into each section of dilute chamber with equal flow rate, producing two product streams. The EDI device has concentrate chambers adjacent to dilute chambers in two sections of the stack, allowing independent flow through the separate sections. The split flow design reduces resin bed depth requirement for processing of second pass RO permeate water. This results in higher flow rate through the stack, elimination of the pressure drop limitation, and reduction of power consumption per unit volume of water.

Abstract: We provide an evaporation based zero-liquid discharge method for generation of steam for enhanced oil recovery (EOR) processes utilizing once-through steam generators (OTSGs). The method includes feeding the OTSG(s) with produced water, vaporizing a fraction of this water for steam injection and blowing down the balance of the water. This water, referred to as OTSG blowdown, can be flashed to produce a vapor stream and a liquid that is fed to a mechanical vapor compression (MVC) evaporative process. The latent energy contained in the vapor stream generated by the upstream flash is beneficially recycled to substantially reduce or eliminate the energy consumption of the MVC process. The evaporative process can be used to reduce the liquid waste for disposal or eliminate the need for liquid disposal by achieving zero liquid discharge.

Abstract: We provide a system and method for reverse osmosis treatment of water, including seawater and brackish water. Methods and systems of embodiments of the invention may include, for example, ultrafiltration followed by biofoulant removal, both of which precede reverse osmosis. In preferred embodiments the system is run at a low flux. For example, a flux of 6-8 GFD may be used with seawater. Additional embodiments may provide the above process in conjunction with a reverse-osmosis membrane cleaning system. The membrane cleaning system is a “clean in place” system that includes use of the natural pressure differential in the reverse osmosis system to remove biofoulants and their precursors.

Abstract: Embodiments presented herein provide an evaporation based zero liquid discharge method for generation of up to 100% quality high pressure steam from produced water in the heavy oil production industry. De-oiled water is processed in an evaporation system producing a distillate that allows steam to be generated with either drum-type boilers operating at higher pressures or once-through steam generators (OTSGs) operating at higher vaporization rates. Evaporator blowdown is treated in a forced-circulation evaporator to provide a zero liquid discharge system that could recycle >98% of the deoiled water for industrial use. Exemplary embodiments of the invention provide at least one “straight sump” evaporator and at least one hybrid external mist eliminator. Embodiments of the evaporation method operate at a higher overall efficiency than those of the prior art by producing distillate at a higher enthalpy which minimizes the high pressure boiler preheating requirement.

Abstract: Embodiments of the present invention relate to a filtration module and/or a novel method of making a frameless filtration module for water or wastewater treatment that can produce filtrate that is free of particles, reduce precipitated hardness, colloids and organic compounds. The designed apparatus, which is either encapsulated or in cassette form, can be assembled and disbanded easily to suit diverse process requirements. The module configuration and assembly also helps in clean-in-place, repair or replacement activities to be performed in situ.

Abstract: Embodiments presented herein provide an evaporation based zero liquid discharge method for generation of up to 100% quality high pressure steam from produced water in the heavy oil production industry. De-oiled water is processed in an evaporation system producing a distillate that allows steam to be generated with either drum-type boilers operating at higher pressures or once-through steam generators (OTSGs) operating at higher vaporization rates. Evaporator blowdown is treated in a forced-circulation evaporator to provide a zero liquid discharge system that could recycle >98% of the deoiled water for industrial use. Exemplary embodiments of the invention provide at least one “straight sump” evaporator and at least one hybrid external mist eliminator. Embodiments of the evaporation method operate at a higher overall efficiency than those of the prior art by producing distillate at a higher enthalpy which minimizes the high pressure boiler preheating requirement.

Abstract: A multipolymeric mixture is provided that includes a hydrophobic polymer, two different grades of a water-soluble polymer, water as non-solvent and a solvent suitable for all polymers involved. The dissolved hydrophobic polymer has the affinity to enmesh the water-soluble polymers to form a clear and viscous dope. Water-soluble polymers contribute to the pore formation process and hydrophilicity of the finally coagulated membrane according to the makeup of their molecular weight distribution. Water as a non-solvent takes the dope very near towards unstable zone, which helps in speeding up the membrane formation process in a diffusion induced phase inversion technique. The dope is then spun through a concentric orifice spinneret and solidified by passing it through a coagulation bath to form hollow fiber asymmetric membranes of ultra filtration grade with superior water permeability and separation characters even at higher feed turbidity.

Abstract: A multipolymeric mixture is provided that includes a hydrophobic polymer, two different grades of a water-soluble polymer, water as non-solvent and a solvent suitable for all polymers involved. The dissolved hydrophobic polymer has the affinity to enmesh the water-soluble polymers to form a clear and viscous dope. Water-soluble polymers contribute to the pore formation process and hydrophilicity of the finally coagulated membrane according to the makeup of their molecular weight distribution. Water as a non-solvent takes the dope very near towards unstable zone, which helps in speeding up the membrane formation process in a diffusion induced phase inversion technique. The dope is then spun through a concentric orifice spinneret and solidified by passing it through a coagulation bath to form hollow fiber asymmetric membranes of ultra filtration grade with superior water permeability and separation characters even at higher feed turbidity.

Abstract: A process for treatment of an aqueous stream to produce a low solute containing distillate stream and a high solute/solids containing blowdown stream utilizing a method to increase the efficiency of an evaporator while providing an essentially scale free environment for the heat transfer surface. Multi-valent ions and non-hydroxide alkalinity are removed from aqueous feed streams to very low levels and then the pH is increased preferably to about 9 or higher to increase the ionization of low ionizable constituents in the aqueous solution. In this manner, species such as silica and boron become highly ionized, and their solubility in the concentrated solution that is present in the evaporation equipment is significantly increased. The result of this is high allowable concentration factors and a corresponding increase in the recovery of high quality reusable water with essentially no scaling.

Abstract: A method for neutralizing brines that contain high levels of silica accompanied with a high pH. Brine is processed through a reactor in which the pH is lowered and the resultant silica precipitate is adsorbed onto a sacrificial crystal structure. The resultant stream is then processed through a solids removal zone wherein the solids are removed and recovered for reuse. The neutralized solids-free brine is then suitable for down-hole injection in the heavy oil industry or further treatment by common water treatment methods if further adjustment is required for other industries.

Abstract: This invention presents an ion exchange media including a plurality of cation exchange zones and anion exchange zones in flow paths that are contained in a substantially nonporous resin transport framework. During electrodeionization and other potential applications the ion exchange media of the invention prevents unfavorable water splitting at resin-membrane interfaces and encourages water splitting at resin-resin interfaces where the water splitting may be constructively used to regenerate the resin.

Abstract: An evaporation based method for generation of high pressure steam from produced water in the heavy oil production industry. De-oiled produced water is processed through a high pH/high pressure evaporator driven by a commercial watertube boiler. The vapor produced by the evaporator is suitable for the steam assisted gravity drainage (SAGD) method being utilized by heavy oil recovery installations, without the use of once through steam generators that require extensive chemical treatment, and without requiring atmospheric distillation, which requires high power consuming compressors. Evaporator blowdown may be further treated in a crystallizing evaporator to provide a zero liquid discharge (ZLD) system and, with most produced waters, at least 98% of the incoming produced water stream can be recovered in the form of high pressure steam.

Abstract: A liquid treatment process is described for sequential removal of ionic species of progressively decreasing ionic strength without precipitation or “scaling.” An aspect of the invention includes two or more electrodeionization operations within one or more electrodeionization stacks. The first electrodeionization operation is performed at a voltage calculated to remove strongly ionized species such as calcium and magnesium from the feed water without scaling. The product of the first electrodeionization operation is then subjected to a second electrodeionization operation. The second electrodeionization operation is performed at a voltage the same as the first electrodeionization operation, and is designed to remove more weakly ionized species such as silica and carbon dioxide, preventing scaling. More than two successive electrodeionization operations may be performed if desired. Multiple electrodeionization operations may occur in a single electrodeionization stack or in multiple electrodeionization stacks.

Abstract: This invention presents an ion exchange media including a plurality of cation exchange zones and anion exchange zones in flow paths that are contained in a substantially nonporous resin transport framework. During electrodeionization and other potential applications the ion exchange media of the invention prevents unfavorable water splitting at resin-membrane interfaces and encourages water splitting at resin—resin interfaces where the water splitting may be constructively used to regenerate the resin.

Abstract: A liquid treatment process is described for sequential removal of ionic species of progressively decreasing ionic strength without precipitation or “scaling.” An aspect of the invention includes dual electrodeionization operations. The first electrodeionization operation is performed at a voltage calculated to remove strongly ionized species such as calcium and magnesium from the feed water without scaling. The product of the first electrodeionization operation is then subjected to a second electrodeionization operation. The second electrodeionization operation is performed at a voltage greater than the first electrodeionization operation, and is designed to remove more weakly ionized species such as silica and carbon dioxide, preventing scaling. More than two successive electrodeionization operations may be performed if desired. Multiple electrodeionization operations may occur in a single electrodeionization stack or in multiple electrodeionization stacks.